TABLE OF CONTENTS
SAFETY NOTICE ....................................................................................................... VII
IMPORTANT SAFE
TY PRECAUTIONS............................................................................ VII
INTRODUCTION........................................................................................................ I
X
VEHICLE INFORMATION............................................................................................ IX
MANUAL INFORMATION............................................................................................ X
FASTENER INFORMATION........................................................................................ XV
01 MAINTENANCE
01 – MAINTENANCE SCH EDULE.................................................................................... 5
02 – STORAGE PROCEDURE......................................................................................... 7
PROCEDURES................................................................................................. 7
PROPULSION SYSTEM..................................................................................... 7
FUEL SYSTEM .............................................................................................. 7
ENGINE ..................................................................................................... 7
ELECTRICAL SYSTEM ...................................................................................... 9
ENGINE COMPARTMENT .................................................................................. 9
BODY AND HULL........................................................................................... 9
03 – PRESEASON PREPARATION ................................................................................. 11
04 – SPECIAL P ROCEDURES....................................................................................... 13
GENERAL .................................................................................................... 13
PROCEDURES............................................................................................... 13
TOWING THE WATERCRAFT IN WATER ................................................................. 13
SUBMERGED WATERCRAFT............................................................................. 13
WATER-FLOODED ENGINE .............................................................................. 13
DROWNED MODE ....................................................................................... 15
CAPSIZED WATERCR AFT ................................................................................ 15
02 ENGINE
01 – ENGINE REMOVAL AND INSTALLATION.................................................................. 17
PROCEDURES............................................................................................... 18
ENGINE ................................................................................................... 18
ENGINE MOUNTS ........................................................................................ 22
02 – AIR INTAKE SYSTEM.......................................................................................... 23
PROCEDURES............................................................................................... 25
AIR INTAKE SILENCER ................................................................................... 25
AIR INTAKE TUBE ........................................................................................ 27
03 – EXHAUST SYSTEM............................................................................................ 29
GENERAL .................................................................................................... 34
SYSTEM DES CRIPTION .................................................................................. 34
MAINTENANCE............................................................................................. 34
EXHAUST GAS TEMPERATURE SENSOR (EGTS)........................................................ 34
FLUSHING THE EXHAUST SYSTEM ..................................................................... 36
PROCEDURES............................................................................................... 37
EXHAUST MANIFOLD .................................................................................... 37
MUFFLER ................................................................................................. 38
EXHAUST HOSES......................................................................................... 40
EXHAUST PIPE ........................................................................................... 41
RESONATOR.............................................................................................. 42
04 – COOLING SYSTEM - VEHICLE ............................................................................... 45
GENERAL .................................................................................................... 51
SYSTEM DES CRIPTION .................................................................................. 51
MAINTENANCE............................................................................................. 51
ENGINE COOLANT ....................................................................................... 51
I