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YASKAWA E1000 User Manual
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2
Y
ASKA
W
A ELECTRIC
SIEP C710616 35D YASKAWA AC Drive E1000 Techni
cal Manual
41
Mechanical Inst
allation
This chapter explains how to prop
erly mount and install the drive.
2.1
SECTION SAFETY
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . .
42
2.2
MECHANICAL INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .
44
SIEP
_C71
0616
_35.
book
41
ペー
ジ
２０
１５
年１
１月
３０日
月
曜日
午
後２
時２
分
40
42
Table of Contents
Default Chapter
3
Quick Reference
3
Table of Contents
5
Preface & General Safety
13
Preface
14
Applicable Documentation
14
Symbols
14
Terms and Abbreviations
14
General Safety
15
Supplemental Safety Information
15
Safety Messages
16
Application Notes
18
Notes on Motor Operation
20
Applications with Specialized Motors
21
Drive Label Warnings
22
Warranty Information
23
1 Receiving
25
Section Safety
26
General Description
27
E1000 Model Selection
27
Control Mode Selection
28
Model Number and Nameplate Check
29
Nameplate
29
Model Number
29
Drive Models and Enclosure Types
31
Component Names
32
IP20/NEMA 1, UL Type 1 Enclosure
32
IP00 Enclosure
33
Front Views
39
2 Mechanical Installation
41
Section Safety
42
Mechanical Installation
44
Installation Environment
44
Installation Orientation and Spacing
44
Instructions on Installation of Models CIMR-E4A0930 and 4A1200
46
Digital Operator Remote Usage
47
Exterior and Mounting Dimensions
49
3 Electrical Installation
55
Section Safety
56
Standard Connection Diagram
58
Main Circuit Configurations
61
12-Phase Rectification
62
Terminal Block Configuration
64
Terminal Cover
66
CIMR-E2A0004 to 0081, 4A0002 to 0044 (IP20/NEMA 1, UL Type 1 Enclosure)
66
CIMR-E2A0110 to 4A0415, 4A0058 to 4A1200 (IP00 Enclosure)
67
Digital Operator and
68
Removing/Reattaching the Digital Operator
68
Removing/Reattaching the
68
Top Protective Cover
71
Removing the Top Protective Cover
71
Reattaching the Top Protective Cover
71
Main Circuit Wiring
72
Main Circuit Terminal Functions
72
Protecting Main Circuit Terminals
72
Wire Gauges and Tightening Torque
73
Main Circuit Terminal and Motor Wiring
77
Control Circuit Wiring
79
Control Circuit Connection Diagram
79
Control Circuit Terminal Block Functions
80
Terminal Configuration
82
Wiring the Control Circuit Terminal
83
Switches and Jumpers on the Terminal Board
85
Control I/O Connections
86
Sinking/Sourcing Mode Selection for Hardwire Baseblock Inputs
86
Using the Contact Outputs
86
Using the Pulse Train Output
87
Terminal A2 Input Signal Selection
87
Terminal A3 Analog/Ptc Input Selection
88
Terminal AM/FM Signal Selection
88
Memobus/Modbus Termination
88
Terminal A2 Analog Input Signal Selection
89
Terminal A2 Input Signal Selection
89
Connect to a PC
90
Memobus/Modbus Termination
91
External Interlock
92
Drive Ready
92
Wiring Checklist
93
4 Start-Up Programming & Operation
95
Section Safety
96
Using the Digital Operator
97
Keys and Displays
97
Digital Text Display
98
LED Screen Displays
98
LO/RE LED and RUN LED Indications
99
Menu Structure for Digital Operator
100
The Drive and Programming Modes
101
Navigating the Drive and Programming Modes
101
Changing Parameter Settings or Values
103
Verifying Parameter Changes: Verify Menu
104
Simplified Setup Using the Setup Group
104
Switching between LOCAL and REMOTE
106
Start-Up Flowcharts
107
Flowchart A: Basic Start-Up and Motor Tuning
107
Subchart A-1: Simple Motor Setup Using V/F Control
108
Subchart A-2: Operation with Permanent Magnet Motors
109
Powering up the Drive
110
Powering up the Drive and Operation Status Display
110
Application Selection
111
Setting 1: Water Supply Pump Application
111
Setting 3: Exhaust Fan Application
111
Setting 4: HVAC Fan Application
112
Setting 5: Compressor Application
112
Auto-Tuning
113
Types of Auto-Tuning
113
Before Auto-Tuning the Drive
114
Auto-Tuning Interruption and Fault Codes
115
Auto-Tuning Operation Example
115
Parameter Settings During Induction Motor Auto-Tuning: T1
116
Parameter Settings During PM Motor Auto-Tuning: T2
118
No-Load Operation Test Run
120
Test Run with Load Connected
121
Test Run with the Load Connected
121
Verifying Parameter Settings and Backing up Changes
122
Backing up Parameter Values: O2-03
122
Parameter Access Level: A1-01
122
Password Settings: A1-04, A1-05
122
Copy Function
123
Test Run Checklist
124
5 Parameter Details
125
A: Initialization
126
A1: Initialization
126
A2: User Parameters
129
B: Application
131
B1: Operation Mode Selection
131
B2: DC Injection Braking and Short Circuit Braking
137
B3: Speed Search
139
B4: Delay Timers
144
B5: PI Control
145
B8: Energy Saving
158
C: Tuning
160
C1: Acceleration and Deceleration Times
160
C2: S-Curve Characteristics
162
C4: Torque Compensation
162
C6: Carrier Frequency
163
D: Reference Settings
165
D1: Frequency Reference
165
D2: Frequency Upper/Lower Limits
166
D3: Jump Frequency
167
D4: Frequency Reference Hold Function
167
D6: Field Weakening and Field Forcing
169
D7: Offset Frequency
169
E: Motor Parameters
170
E1: V/F Pattern
170
E2: Motor Parameters
174
E5: PM Motor Settings
176
F: Option Settings
179
F6: Communication Option Card
179
CC-Link Parameters
180
MECHATROLINK Parameters
180
PROFIBUS-DP Parameters
180
Canopen Parameters
180
Devicenet Parameters
180
H: Terminal Functions
181
H1: Multi-Function Digital Inputs
181
H2: Multi-Function Digital Outputs
190
H3: Multi-Function Analog Inputs
199
H4: Multi-Function Analog Outputs
205
H5: Memobus/Modbus Serial Communication
206
H6: Pulse Train Input/Output
206
L: Protection Functions
209
L1: Motor Protection
209
L2: Momentary Power Loss Ride-Thru
214
L3: Stall Prevention
221
L4: Speed Detection
227
L5: Fault Restart
228
L6: Torque Detection
231
L8: Drive Protection
233
N: Special Adjustments
240
N1: Hunting Prevention
240
N3: High Slip Braking (HSB) and Overexcitation Braking
241
N8: PM Motor Control Tuning
243
O: Operator Related Settings
246
O1: Digital Operator Display Selection
246
O2: Digital Operator Keypad Functions
248
O3: Copy Function
250
O4: Maintenance Monitor Settings
250
Q: Driveworksez Parameters
252
R: Driveworksez Connection Parameters
252
T: Motor Tuning
252
U: Monitor Parameters
253
U1: Operation Status Monitors
253
U2: Fault Trace
253
U3: Fault History
253
U4: Maintenance Monitors
253
U5: PI Monitors
253
U6: Operation Status Monitors
253
U8: Driveworksez Monitors
254
6 Troubleshooting
255
Section Safety
256
Motor Performance Fine-Tuning
258
Fine-Tuning V/F Control
258
Fine-Tuning Open Loop Vector Control for PM Motors
258
Parameters to Minimize Motor Hunting and Oscillation
259
Drive Alarms, Faults, and Errors
260
Types of Alarms, Faults, and Errors
260
Alarm and Error Displays
261
Fault Detection
265
Fault Displays, Causes, and Possible Solutions
265
Alarm Detection
275
Alarm Codes, Causes, and Possible Solutions
275
Operator Programming Errors
280
Ope Codes, Causes, and Possible Solutions
280
Auto-Tuning Fault Detection
283
Auto-Tuning Codes, Causes, and Possible Solutions
283
Copy Function Related Displays
285
Tasks, Errors, and Troubleshooting
285
Diagnosing and Resetting Faults
287
Fault Occurs Simultaneously with Power Loss
287
If the Drive Still Has Power after a Fault Occurs
287
Viewing Fault Trace Data after Fault
287
Fault Reset Methods
288
Troubleshooting Without Fault Display
289
Common Problems
289
Cannot Change Parameter Settings
289
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command
290
Motor Is too Hot
291
Drive Does Not Allow Selection the Desired Auto-Tuning Mode
291
Ope02 Error Occurs When Lowering the Motor Rated Current Setting
291
Motor Stalls During Acceleration or Acceleration Time Is too Long
291
Drive Frequency Reference Differs from the Controller Frequency Reference
292
Command
292
Excessive Motor Oscillation and Erratic Rotation
292
Deceleration Takes Longer than Expected with Dynamic Braking Enabled
292
Noise from Drive or Motor Cables When the Drive Is Powered on
292
Earth Leakage Circuit Breaker (ELCB) Trips During Run
292
Connected Machinery Vibrates When Motor Rotates
293
PI Output Fault
293
Motor Rotates after the Drive Output Is Shut off
293
Injection Braking)
293
Output Frequency Is Not as High as Frequency Reference
293
Buzzing Sound from Motor at 2 Khz
293
Unstable Motor Speed When Using PM
294
Motor Does Not Restart after Power Loss
294
7 Periodic Inspection & Maintenance
295
Section Safety
296
Inspection
299
Recommended Daily Inspection
299
Recommended Periodic Inspection
300
Periodic Maintenance
301
Replacement Parts
301
Cooling Fan and Circulation Fan
303
Number of Fan
303
Cooling Fan Component Names
303
Cooling Fan Replacement: 2A0018 to 2A0081 and 4A0007 to 4A0044
305
Cooling Fan Replacement: 2A0110 and 2A0138, 4A0058 and 4A0072
307
Cooling Fan Replacement: 4A0088 and 4A0103
309
Cooling Fan Replacement: 2A0169 to 0415, 4A0139 to 4A0362
311
Cooling Fan Replacement: 4A0414
315
Cooling Fan Replacement: 4A0515 and 4A0675
317
Cooling Fan Replacement: 4A0930 and 4A1200
320
Replacing the Air Filter
325
Air Filter Replacement
325
Drive Replacement
327
Serviceable Parts
327
Terminal Board
327
Replacing the Drive
328
8 Peripheral Devices & OPTIONS
331
Section Safety
332
Drive Options and Peripheral Devices
333
Connecting Peripheral Devices
335
Option Card Installation
336
Prior to Installing the Option
336
Installing the Option
337
Installing Peripheral Devices
340
Dynamic Braking Options
340
Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit
341
Breaker (ELCB)
341
Installing a Magnetic Contactor at the Power Supply Side
342
Connecting an AC or DC Reactor
342
Connecting a Surge Absorber
343
Connecting a Noise Filter
343
Fuse/Fuse Holder
345
Attachment for External Heatsink (IP00/NEMA Type1 Enclosure)
346
EMC Filter Installation
346
Installing a Motor Thermal Overload (Ol) Relay on the Drive Output
346
Specifications
349
Three-Phase 200 V Class Drives
350
Three-Phase 400 V Class Drives
351
Drive Specifications
352
Drive Watt Loss Data
353
Drive Derating Data
354
Carrier Frequency Derating
354
Temperature Derating
355
Altitude Derating
356
Parameter List
357
Understanding the Parameter Table
358
Control Modes, Symbols, and Terms
358
Parameter Groups
359
Parameter Differences for Models CIMR-E4A0930 and 4A1200
359
Parameter Table
360
A: Initialization Parameters
360
B: Application
361
C: Tuning
366
D: Reference Settings
367
E: Motor Parameters
368
F: Options
371
H Parameters: Multi-Function Terminals
373
L: Protection Function
382
N: Special Adjustments
387
O: Operator Related Settings
388
Q: Driveworksez Parameters
390
R: Driveworksez Connection Parameters
390
T: Motor Tuning
390
U: Monitors
391
Control Mode Dependent Parameter Default Values
398
A1-02 Dependent Parameters
398
V/F Pattern Default Values
399
Defaults by Drive Model Selection (O2-04)
400
Parameters that Change with the Motor Code Selection
404
YASKAWA SMRA Series SPM Motor
404
YASKAWA SSR1 Series IPM Motor (for Derated Torque)
405
Memobus/Modbus Communications
411
Memobus/Modbus Configuration
412
Communication Specifications
413
Connecting to a Network
414
Network Cable Connection
414
Wiring Diagram for Multiple Connection
414
Network Termination
415
Memobus/Modbus Setup Parameters
416
Memobus/Modbus Serial Communication
416
Drive Operations by Memobus/Modbus
419
Observing the Drive Operation
419
Controlling the Drive
419
Communications Timing
420
Command Messages from Master to Drive
420
Response Messages from Drive to Master
420
Message Format
421
Message Content
421
Slave Address
421
Function Code
421
Data
421
Error Check
421
Message Examples
423
Reading Drive Memobus/Modbus Register Contents
423
Loopback Test
423
Writing to Multiple Registers
424
Memobus/Modbus Data Table
425
Command Data
425
Monitor Data
426
Broadcast Messages
432
Fault Trace Contents
432
Alarm Register Contents
433
Enter Command
434
Enter Command Types
434
H5-11 and the Enter Command
434
Communication Errors
435
Memobus/Modbus Error Codes
435
Slave Not Responding
435
Self-Diagnostics
436
Standards Compliance
437
Section Safety
438
European Standards
440
CE Low Voltage Directive Compliance
440
EMC Guidelines Compliance
441
UL Standards
446
UL Standards Compliance
446
Drive Motor Overload Protection
455
Precautionary Notes on External Heatsink (IP00 Enclosure)
456
Precautions for Korean Radio Waves Act
458
한국 전파법에 관한 주의사항
459
Quick Reference Sheet
461
Drive and Motor Specifications
462
Drive
462
Motor
462
Multi-Function I/O Terminal Settings Record
463
Multi-Function Digital Inputs (SC Common)
463
Pulse Train Input/Analog Inputs (AC Common)
463
Multi-Function Digital Outputs
463
Monitor Outputs (AC Common)
463
User Setting Table
464
Index
468
Revision History
479
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YASKAWA E1000 Specifications
General
Brand
YASKAWA
Model
E1000
Category
Controller
Language
English
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