6.3 Assignment of the pilot valve .......................................................................... 49
6.4 Terminal assignment ....................................................................................... 50
7 Installation ............................................................................................................. 52
7.1
Safety instructions concerning installation ...................................................... 52
7.2 Installation prerequisites ................................................................................. 53
7.3 Set-up / Wall mounting ................................................................................... 54
7.4 Upgrading the pilot valve ................................................................................ 56
7.5 Connections .................................................................................................... 57
7.6 EMERGENCY STOP ...................................................................................... 57
7.7 Refitting the pumps ......................................................................................... 59
7.8 Upgrading the diaphragm valve manifold ....................................................... 60
8 Start-up .................................................................................................................. 63
8.1 Requirements for operation ............................................................................ 64
8.2 Calibration ....................................................................................................... 64
9 Control / operation of the dosing system ULTRAX Compact ........................... 65
10 Maintenance .......................................................................................................... 66
10.1 Carry out maintenance work ......................................................................... 67
10.2 Perform regular visual checks ...................................................................... 68
10.3 Maintenance of metering pump EMP III E00, E10 ........................................ 68
10.4 Maintenance of TCD turbo pump .................................................................. 71
10.5
Maintenance of oval gear meter OGM
PLUS
................................................... 73
11 Wearing and spare parts ...................................................................................... 75
11.1 Spare parts for ULTRAX Compact ................................................................ 75
11.2 Optional equipment ULTRAX Compact ........................................................ 77
11.3 Accessories ................................................................................................... 78
11.4 Spare and wearing parts list for metering pump EMP III E00, E10 ............... 78
11.5 Spare and wearing parts for metering pump TCD Turbo Pump .................... 82
11.6
Spare and wearing parts for oval gear meters OGM
PLUS
.............................. 83
12
Troubleshooting ................................................................................................... 86
12.1 General troubleshooting ............................................................................... 86
12.2 Behaviour in case of a fault .......................................................................... 87
12.3 Error diagnostics and troubleshooting (general) ........................................... 87
12.4 Metering pump EMP III E00, E10 ................................................................. 90
12.5 Metering pump TCD Turbo Pump ................................................................. 91
12.6
Oval gear meter OGM
PLUS
............................................................................ 92
13
Technical data ....................................................................................................... 94
13.1 General ......................................................................................................... 94
13.2 Metering pump EMP III E00, E10 ................................................................. 95
13.3 Metering pump TCD Turbo Pump ............................................................... 104
13.4
Oval gear meter OGM
PLUS
.......................................................................... 107
14
Decommissioning / disassembly / environmental protection ........................ 109
14.1 Decommissioning ....................................................................................... 109
14.2 Dismantling ................................................................................................. 110
14.3 Disposal and environmental protection ....................................................... 111
15 Declaration of conformity .................................................................................. 112
Table of contents
3 MAN046590 Rev. 6-03.2022
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