Krone Comprima V 180

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240

Comprima V 180

Original Operating Instructions 150001053_00_en

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Table of Contents3
Information on this Document8
Validity8
Re-Ordering8
Applicable Documents8
Target Group of this Document8
How to Use this Document8
Directories and References8
Figures9
Conversion Table11
Safety13
Intended Use13
Reasonably Foreseeable Misuse13
Service Life of the Machine14
Basic Safety Instructions14
Importance of Operating Instructions14
Personnel Qualification of the Operating Personnel14
Personnel Qualification of the Technicians15
Children in Danger15
Connecting the Machine15
Structural Modifications on the Machine15
Additional Equipment and Spare Parts15
Jobs on the Machine16
Operational Safety: Technically Sound Condition16
Danger Zones17
Ensuring Functionality of Safety Devices19
Personal Protective Equipment19
Safety Markings on the Machine19
Road Safety20
Parking the Machine Safely21
Consumables21
Dangers Arising from Environment21
Sources of Danger on the Machine22
Dangers in Connection with Certain Activities: Working on the Machine23
Dangers in Connection with Certain Activities: Working on Wheels and Tyres24
Behaviour in Dangerous Situations and in Case of Accidents25
Safety Routines25
Shutting down and Safeguarding the Machine25
Securing Raised Machine and Machine Parts against Lowering25
Carrying out Oil Level Check and Oil and Filter Element Changes Safely26
Running Actuator Test26
Safety Labels on the Machine27
Safety Equipment32
SMV Emblem33
Data Memory35
Machine Description36
Machine Overview36
Overload Protections on the Machine36
Identification Plate37
Function Description Net Wrapping37
Function Description Net and Chamber Film Wrapping38
Function Description of the Bale Formation Conveyor Stop39
Technical Data40
Consumables41
Oils42
Lubricating Greases42
Initial Operation43
Scope of Delivery43
Mounting Hose and Cable Support45
Preparing the Brake Disc of the Wrapping Material Brake45
Checking/Adapting the Tyre Pressure45
Adjusting the Drawbar Height46
Universal Shaft47
Adjusting the Length of the Universal Shaft47
Mounting Protective Cap of Universal Shaft48
Mounting Universal Shaft Bracket48
Mounting the Universal Shaft on the Machine49
Mounting the Bale Ejector50
Commissioning54
Connecting Machine to Tractor54
Mounting the Universal Shaft on the Tractor55
Connecting Hydraulic Hoses56
Connecting Hydraulic Brake (Export)57
Coupling the Hydraulic Auxiliary Brake57
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake58
Adjusting Drawbar Eye58
Connecting KRONE BETA II-Terminal59
Connecting the KRONE ISOBUS Terminal (CCI 1200)61
Connecting Foreign ISOBUS Terminal63
Connecting the Camera to the KRONE ISOBUS Terminal CCI 120064
Connecting the Road Lighting64
Mounting Safety Chain65
Operation66
Preparation before Baling66
Filling the Bale Chamber66
Improving Bale Chamber Filling68
Reducing the Pressure on the Side Walls of the Bale Chamber68
Mounting Additional Driver Guide Rails on the Starter Roller68
Mounting Additional Deflector Sheets in the Tailgate69
Completing the Baling Process, Starting Tying Cycle and Ejecting Round Bales69
Moving Bale Formation Conveyors into the Working / Parking Position69
Operating the Support Jack70
Using the Stop Cock of the Tailgate73
Releasing/Applying the Parking Brake73
Fitting Wheel Chocks74
Pick-Up75
Bringing the Pick-Up to Transport/Working Position75
Setting the Pick-Up Working Height76
Adjusting the Bearing Pressure Relief for the Pick-Up77
Crop Press Roller Unit77
Setting the Crop Press Roller Unit78
Setting the Baffle Sheet on the Crop Press Roller Unit78
Removing/Mounting the Baffle Sheet on the Crop Press Roller Unit79
Net Wrapping80
Inserting the Net Roll80
Insert Net81
Net and Chamber Film Wrapping82
Inserting a Net or Film Roll82
Inserting the Net or Film84
Notes on Operation86
Checking the Tension of the Inserted Film86
Using the Bale Ejector87
Removing Crop Blockages88
Crop Blockage at the Right-Hand and Left-Hand End of the Pick-Up88
Crop Blockage in the Pick-Up88
Crop Blockage in the Baling Element88
Operating the Reversing Device with Crop Blockages89
Operating the Central Chain Lubrication System91
KRONE Beta II Terminal93
ISOBUS Shortcut Button Not Available93
Switching Terminal On/Off94
Design of Display95
KRONE ISOBUS Terminal (CCI 1200)96
Touchable Display96
Switching Terminal On/Off97
Design of Display98
Design of the KRONE Machine Application98
Setting Units on the Terminal99
Foreign ISOBUS Terminal100
ISOBUS Shortcut Button Not Available100
Varying Functions to KRONE ISOBUS Terminal101
Terminal Machine Functions102
Status Line102
Keys103
Displays on the Working Screen104
Accessing the Working Screen106
Automatic Call of the Road Travel Screen106
Adjusting Bale Diameter107
Operating TIM 1.0 (Tractor Implement Management)108
Mode of Operation of TIM 1.0108
TIM Displays and Keys on the Working Screen108
Activating TIM Functions109
Pausing TIM Functions110
Terminal Menus112
Menu Structure112
Recurring Icons113
Selecting a Menu Level114
Selecting a Menu114
Changing Value115
Changing Mode116
Tying in the Menu Level116
Menu 1 "Number of Net Layers" (Net Wrapping)118
Menu 1 "Number of Film Layers" (Chamber Film Wrapping)119
Menu 3 "Advance Signalling119
Menu 4 "Tying Start Delay" (Net Wrapping)120
Menu 4 "Tying Start Delay" (Chamber Film Wrapping)121
Menu 6 "Electronic Baling Pressure Adjustment121
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)122
Menu 9 "Filling Correction123
Menu 10 "Manual Operation" (for the "Net Wrapping" Version)124
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)125
Menu 13 "Counters126
Menu 13-1 "Customer Counter126
Menu 13-2 "Total Counter128
Menu 14 "ISOBUS129
Menu 14-5 "Configuring TIM Software" (for "TIM 1.0" Version)129
Menu 14-9 "Switching between Terminals131
Menu 15 "Settings132
Menu 15-1 "Sensor Test133
13.20.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right135
Adjusting Sensor B61 "Tying 1 (Passive)135
Menu 15-2 "Actuator Test138
Menu 15-3 "Software Info140
Driving and Transport141
Preparing the Machine for Road Travel141
Parking the Machine142
Securing the Universal Shaft142
Checking Road Travel Lighting143
Preparing the Machine for Shipment144
Securing the Side Hoods144
Securing the Storage Compartment Flap144
Lifting the Machine145
Settings146
Setting the Baling Pressure146
Setting the Bale Diameter147
Setting the Density of the Bale Core147
Setting the Brake Force Release When Feeding Wrapping Material149
Setting Wrapping Material Brake150
Setting the Working Lights151
Locking/Releasing the Tension Lever152
Setting the Lock of the Tapered Roller153
Checking the Retaining Comb for Net Wrapping154
Checking the Retaining Comb for Chamber Film Wrapping155
Setting the Retaining Comb for Chamber Film Wrapping156
Checking and Setting the Position of the Feed Rocker Arm157
Using the Bale Ejector159
Maintenance160
Maintenance Table160
Maintenance - Prior to the Beginning of the Season160
Maintenance - Once after 10 Hours161
Maintenance - Once after 50 Hours161
Maintenance - Once after 500 Round Bales161
Maintenance - Every 50 Hours161
Maintenance - Every 500 Hours162
Maintenance - Every 1,000 Round Bales162
Maintenance - Every 2 Years162
Maintenance - Every 6 Years162
Lubrication Chart162
Lubricating the Universal Shaft166
Tightening Torques166
Position of the Sensors170
Checking/Maintaining Tyres171
Servicing the Main Gearbox173
Checking Hydraulic Hoses174
Cleaning the Machine174
Cleaning Deflection Pipes or Conical Tying Roller174
Clean the Bushing and the Drawbar Eye176
Checking the Screw Connections on the Drawbar177
Setting the Scraper and Stone Deflector177
Setting the Scraper to the Spiral Roller177
Setting the Stone Deflectors179
Bleed the Friction Clutch on the Universal Shaft180
Releasing the Cam Clutch on the Universal Shaft180
Releasing Baling Pressure with Electronic Baling Pressure Adjustment180
Adjust Drive Chains181
Drive Chain of the Pick-Up181
Drive Chain of the Intake182
Drive Chain of the Bale Formation Conveyor183
Drive Chain of the Auger Conveyors184
Drive Chain of the Rollers185
Checking Rear Bale Formation Conveyor185
Moving Deflection Roll on the Rear Bale Formation Conveyor186
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake187
Servicing Central Chain Lubrication System188
Checking Oil Level, Topping up Oil and Changing Filter188
Cleaning the Dosing Units189
Replacing the Hose on the Dosing Unit190
Servicing Compressed Air Brake (for Version with "Compressed Air Brake")190
Cleaning Air Filter190
Drain Condensation Water from the Compressed Air Tank191
Retighten Tensioning Straps at the Compressed Air Tank192
Servicing the Hydraulic System193
Before Working on the Hydraulic System193
Changing the Hydraulic Oil Filter194
Malfunction, Cause and Remedy195
Disturbances at the Pick-Up or During Picking up of Crops195
Disturbances During or after the Baling Process196
Disturbances at the Tying Unit or During the Tying Cycle197
Malfunctions on the Central Chain Lubrication System199
Faults of the Electrics/Electronics200
Error Messages200
Possible Error Types (FMI)201
Overview of Fuses201
Remedying Sensor/Actuator Error202
Error List202
Setting the Tailgate Lock224
Repairs, Maintenance and Settings by Technicians226
Storage227
Waste Disposal230
Appendix231
Hydraulic Diagram231
Circuit Diagram231
Index232
Declaration of Conformity241

Krone Comprima V 180 - Page 240

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