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9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
5. Install the fasteners retaining the heat shields to the
head pipe / turbo assembly. Torque fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
6. Install the turbocharger oil drain hose and install the
banjo bolt retaining the oil inlet hose. Torque banjo
bolt to specification.
IMPORTANT
The oil line sealing washers MUST be replace any time
the oil line/fitting is removed. Use only the
recommended washers shown in the Polaris Electronic
Parts Catalog.
TORQUE
Turbo Oil Line Banjo Bolt:
33 ft-lb (45 Nm)
7. Install the two hoses from the turbo going to the
wastegate solenoid. Install new Oetiker clamps.
8. Install the four fasteners retaining the exhaust pipe to
the turbocharger. Torque fasteners to specification.
IMPORTANT
Apply anti-seize on exhaust pipe to turbo joint and
fasteners.
TORQUE
Exhaust Pipe to Turbo Fasteners:
18 ft-lb (24 Nm)
9. Install the two fasteners retaining the heat shield to
the exhaust pipe / turbo joint.
10.Install two plastic rivets and two screws retaining the
heat shield above the valve cover.
11. Install two fasteners retaining the engine heat shield
above O2 sensor. Torque heat shield fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
12.Install the three fasteners retaining the muffler to the
exhaust pipe. Torque fasteners to specification.
TORQUE
Exhaust Pipe to Muffler Fasteners:
18 ft-lb (24 Nm)
13.Connect O2 sensor harness.
14.Install the right rear shock assembly. Torque
fasteners to specification.
TORQUE
Shock Mounting Fasteners:
70 ft-lbs (95 Nm)
ENGINE / COOLING SYSTEM
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