12
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
12.35
STARTING SYSTEM
STARTER SOLENOID REPLACEMENT
1. Disconnect the harness
q
to the solenoid.
2. Remove the fasteners
w
retaining the cables to the
solenoid posts.
3. Remove the starter solenoid mounting fasteners
e
.
4. Remove the solenoid.
5. Install new solenoid and mounting fasteners. Torque
mounting fasteners to specification.
TORQUE
Starter Solenoid Mounting Fasteners:
8 ft-lb (11 Nm)
6. Install the cables on the solenoid posts. Torque nuts
to specification.
TORQUE
Solenoid Cable Nuts:
35 in-lb (4 Nm)
7. Connect the harness to the solenoid.
STARTER SOLENOID BENCH TEST
Test the start solenoid by powering the solenoid using
battery voltage for a maximum of 5 seconds. With the
solenoid energized, resistance should read about 0 - 0.5
Ω between terminals (A) and (B). If resistance
measurement is out of specification, replace the starter
solenoid.
STARTER SOLENOID OPERATION
To energize the Starter Solenoid the following must
occur:
• The brake must be applied to provide a ground path
via the Orange wire.
• The key switch must be turned to the “start” position to
provide 12V power via the Green / White wire.
• Once the pull-in coil is energized, the solenoid
provides a current path for 12V power to reach the
starter motor.
ELECTRICAL
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