Polaris RZR XP User Manual

8
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
8.25
INSTALLATION
1. Install the stabilizer bar links onto the stabilizer bar.
TORQUE
Stabilizer Bar Link Fastener:
70 ft-lbs (95 Nm)
2. Install the stabilizer bar onto the chassis. Install two
upper bracket fasteners per side. Torque fasteners to
specification.
q
.
TORQUE
Stabilizer Bar Mounting Bracket Fasteners:
20 ft-lb (27 Nm)
3. Install two lower bracket fasteners. Torque fasteners
to specification.
TORQUE
Stabilizer Bar Mounting Bracket Fasteners:
20 ft-lb (27 Nm)
4. Secure the stabilizer bar link to the upper A-arms with
fastener
w
.
TORQUE
Stabilizer Bar Link Fastener:
70 ft-lbs (95 Nm)
BALL JOINT SERVICE PREPARATION
NOTE
Do not reuse a ball joint if it has been removed. If
removed, it must be replaced. Use this removal
procedure only when replacing the ball joint.
1. Properly lift and support the vehicle by the frame.
2. Remove the appropriate front wheel.
3. To service the upper ball joint: Remove and
discard the two front brake caliper mounting bolts
and remove the caliper from the brake disc (see
Chapter 9 – Caliper Removal page ).
4. Remove and discard the upper ball joint pinch bolt.
5. If necessary, remove the lower front shock fastener
from the A-arm.
6. Remove the upper A-Arm to frame mounting bolts
and remove the A-arm from the chassis.
7. To service the lower ball joint: Remove and
discard the lower ball joint pinch bolt.
8. Remove both A-arm to frame mounting bolts and
remove the A-arm from the chassis.
BALL JOINT REMOVAL
1. Remove the retaining ring
q
from the ball joint
w
.
2. Place a proper sized driver on the ball joint and place
the A-arm in a press.
3. Carefully press the ball joint out of the A-arm and
discard the ball joint.
STEERING / SUSPENSION

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English