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9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual

3.63

CYLINDER HEAD DISASSEMBLY

WARNING

Wear eye protection during cylinder head disassembly

and reassembly or when working with the valve springs.

NOTE

Keep mated parts together and in order with respect to

their location in the cylinder head for assembly

purposes. It is important to install cylinder head

components back in the same location. Mark each

component or place them in an organized rack as you

remove them.

1. Remove the valve tappet and note the number on the

bottom side of the tappet

2. Compress the valve spring by hand using valve

spring compressor adapter PV-43513-A

3. Push down on spring and remove split keepers

4. Slowly release valve spring pressure and remove the

compressor adapter.

5. Remove the valve retainer

, valve spring

and the

valve stem seal / seat

. Discard the valve seal.

6. Lift up the cylinder head and push the valve

out,

keeping it in order for reassembly in the same valve

guide.

7. Repeat the previous steps to remove the remaining

valves.

8. Clean the combustion chamber and head gasket

surface.

ENGINE / COOLING SYSTEM

Polaris RZR XP User Manual

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