4.16
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
FUEL LINE REMOVAL / INSTALLATION
q
Fuel Supply Line
r
Zip Tie
w
Fuel Return Line
t
Retaining Clips (attached to cargo box support
brackets)
e
Retaining Clips (attached to intake manifold brackets)
y
Retaining Clips (attached to electric water pump
bracket)
1. Place a shop towel around the fuel line to catch any
dripping fuel.
2. If removing either end of supply line
q
, pull open tabs
while moving the clip out to release the line.
3. If removing either end of return line
w
, pull open tabs
while moving the clip out to release the line.
4. Release the fuel line from the applicable retaining
clips. See image/table above.
5. Remove the fuel line from the vehicle.
6. To install the line, verify the connections are clean
and free of debris.
7. Place the fuel line back over the fitting and slide the
connector locking mechanism back into place. Verify
the connector tabs snap back into place.
8. Be sure fuel line is routed and retained properly. See
image/table above from applicable retention points.
9. Turn the key on to prime the system. Check for
leaking at both ends of the fuel lines.
EFI / FUEL SYSTEM
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