Polaris RZR XP User Manual

7.12
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
FRONT DRIVE SHAFT INSTALLATION
1. Install new spring ring
q
on drive shaft. Apply an
anti-seize compound to the splines
w
.
2. Align splines of drive shaft with front gearcase and
reinstall the drive shaft. Use a rubber mallet to tap on
the outboard end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper and lower ball joint ends into the
front bearing carrier.
5. Install new pinch bolts and nuts
e
. Torque to
specification.
TORQUE
Ball Joint Fasteners:
42 ft-lbs (57 Nm)
6. Apply Anti-Seize to drive shaft axle splines.
7. Install front wheel hub assembly
r
, cone washer
t
,
and hand tighten the castle nut. Install washer with
domed side out.
8. Torque wheel hub nut
y
to specification and install a
new cotter pin
u
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
9. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lbs (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
FINAL DRIVE

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English