9
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
9.27
REAR BRAKE CALIPER / PAD
INSTALLATION
1. Install the rear caliper with new mounting bolts.
Torque mounting bolts
q
to specification.
TORQUE
Rear Caliper Mount Bolt
q
:
46 ft-lbs (62 Nm)
2. Install brake line banjo bolt
w
retaining the brake line
fitting to the caliper. Properly orient the brake line
fitting to the caliper as shown. Torque banjo bolt to
specification.
NOTE
The vertical centerline used for measurement is based
on the caliper pin locations.
NOTE
Banjo Bolts:
15 ft-lb (20 Nm)
3. Install lower radius rod bolt, washer and new nut.
Torque to specification.
TORQUE
Radius Rod to Bearing Carrier Bolt:
50 ft-lb (68 Nm) + 45°
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Follow bleeding procedure outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
NOTE
If new pads are installed, refer to Brake Burnishing
Procedure page 9.20.
BRAKE SYSTEM
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