9
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
9.23
7. Push caliper mounting bracket inward and slip outer
brake pad past the edge to remove.
8. Remove the inner brake pad.
9. To remove the brake caliper: place a catch pan
under the brake caliper and remove the banjo bolt
retaining the brake line to the caliper.
REAR CALIPER DISASSEMBLY /
INSPECTION
1. Remove brake pad adjustment set screw
o
.
2. Push upper pad retainer pin inward and slip brake
pads
q
past the edge and remove from the caliper.
3. Remove mount bracket
w
and dust boots
y
&
u
.
4. Using a hammer and a small punch, remove the
piston
t
from the caliper body
i
. Remove the
square O-rings
r
and
e
from the caliper body
i
.
5. Clean the caliper body, piston, and retaining bracket
a
with brake cleaner or alcohol.
NOTE
Be sure to clean caliper body seal grooves.
BRAKE SYSTEM