Polaris RZR XP User Manual

3
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
3.35
CHARGE AIR COOLER REMOVAL
1. Remove the exhaust pipe. See Exhaust Pipe
Removal page .
2. Place a drain pan under the rear of the vehicle and
remove both hoses
q
going to the charge air cooler
and allow coolant to drain.
3. Cut the three zip ties retaining the fuel lines
w
, the
three zip ties
e
retaining the harness on the top of
the intake manifold and the two zip ties
r
retaining
the harness on the passenger side of the intake
manifold.
4. Remove the cargo box access panel.
5. Disconnect the fuel injectors
t
, TMAP sensor
y
and
remove the two fasteners
u
retaining the fuel injector
wiring bracket to the intake manifold. Move the
assembly off to the side.
6. Disconnect the transmission switch, speed sensor
and CPS.
7. Remove the fasteners
i
retaining the intake
manifold to the transmission.
8. Remove the two fasteners
o
retaining the fuel rail to
the intake manifold.
ENGINE / COOLING SYSTEM

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English