Polaris RZR XP User Manual

6.8
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
TRANSMISSION INSTALLATION
1. Install transmission into the chassis through the
driver’s side.
2. Install rear transmission mount to the frame bracket.
Torque fasteners to specification.
TORQUE
Rear Transmission Mount Fasteners:
22 ft-lb (30 Nm)
3. Install transmission isolator bolt through the
transmission bracket and isolator. Torque fasteners to
specification.
TORQUE
Rear Transmission Isolator Fasteners:
33 ft-lb (45 Nm)
4. Install new rubber o-ring around crankshaft snout
prior to installing PVT inner cover. Loosely install
fasteners retaining inner cover to the transmission
and engine/trans joint.
5. Loosely install the three allen screws
2!
retaining
inner cover to the engine.
6. Install inner PVT cover. Torque PVT inner cover
fasteners in sequence to specification.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lbs (50 Nm).
STEP 2: Install through bolts by adjusting the
transmission accordingly.
STEP 3: If previously removed, loosely install bolts
by hand.
STEP 4: Torque to 37 ft-lbs (50 Nm).
STEP 5: Torque to 50 ft-lbs (68 Nm).
STEP 6: If previously removed, torque to 37 ft-lbs
(50 Nm)
7. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Primary Clutch Bolt:
96 ft-lb (130 Nm)
Secondary Clutch Bolt:
70 ft-lbs (95 Nm)
8. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
Outer PVT Cover Fasteners:
35 in-lb (3 Nm)
TRANSMISSION

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English