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9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
8. Install the two fasteners retaining the fuel injector
wiring bracket to the intake manifold. Torque
fasteners to specification.
TORQUE
Fuel Injector Wiring Bracket Fasteners:
7 ft-lb (10 Nm)
9. Connect the sensors, switches and injectors.
10.Install the cargo box panel.
11. Install zip ties retaining the wiring harness and fuel
lines around the intake manifold
wer
.
12.Install both hoses
q
going to the charge air cooler.
13.Install the exhaust pipe. See Exhaust Pipe Installation
page .
14.Elevate the front of the vehicle and fill the coolant
bottle.
15.Run the vehicle for several minutes and check the
coolant level. Refill as required.
RADIATOR REPLACEMENT
1. Drain cooling system.
2. Remove hood panel by turning two 1/4 turn fasteners.
3. Unplug headlight connectors.
4. Remove winch cover by removing two T25 fasteners
q
.
5. Remove front fascia by removing ten T40 fasteners
w
.
6. Remove zip ties on both sides retaining the headlight
harnesses.
ENGINE / COOLING SYSTEM
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