Polaris RZR XP User Manual

3.92
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
11. Install the eight M10
y
, two M8
u
and one M6
i
lower crankcase bolts. Tighten all bolts lightly by
hand.
NOTE
Install new M10 lower crankcase bolts.
12.Torque lower crankcase bolts in sequence to
specification. Repeat sequence to verify final torque.
TORQUE
Lower Crankcase Bolts:
M10 Bolts:
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add’n 90°
M8 Bolts:
26 ft-lb (35 Nm)
M6 Bolts:
9 ft-lb (12 Nm)
13.Rotate the engine so the cylinder is facing up.
14.Install the eleven M6
o
and two M8
i
upper
crankcase bolts. Tighten all bolts lightly by hand.
15.Torque the upper crankcase bolts in sequence to
specification. Repeat the sequence to verify final
torque.
TORQUE
Upper Crankcase Bolts:
M8 Bolts:
26 ft-lb (35 Nm)
M6 Bolts:
9 ft-lb (12 Nm)
16.Rotate the engine so the cylinder is facing down.
17.Install a new seal on the oil pump.
18.Lift the oil pump drive chain and install the oil pump.
ENGINE / COOLING SYSTEM

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English