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9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
20.While maintaining downward pressure, thread new
PFA nut onto fuel tank and hand tighten. Use care
when starting PFA nut, ensuring threads are properly
aligned. Verify orientation marks are still aligned
between fuel pump and fuel tank.
21.Torque PFA nut to specification using the Fuel Pump
Service Tool (PU-50326) and a calibrated torque
wrench.
TORQUE
Fuel Pump PFA Nut:
70 ft-lbs (95 Nm)
22.Verify alignment of fuel pump and tank orientation
marks.
23.Connect the fuel supply and return lines to the pump.
24.Install the fuel tank vent line onto the tank fitting.
25.If the fuel pump cover was fully removed, push the
chassis side fuel pump electrical connector through
the “+” shaped pass-through of the fuel pump cover
next to the fuel line opening.
26.Connect the fuel pump electrical harness.
CAUTION
The harness protection tape must be pushed all the
way through the cap opening. If the wires are not
protected from the cap by the harness protection tape,
they will wear through over time.
NOTE
The connectors will be housed in the cap when properly
installed. Do NOT pull the pump flying lead connector
through the “+” cutout.
27.Orient the fuel pump cover so that the fuel lines pass
through the opening, and push down around the
edges to ensure the cover is fully engaged around the
pump nut.
28.Fold over the cap’s flap as pictured, and push it
between the fuel lines until the lip at the bottom of the
flap tucks under the pump nut lip.
EFI / FUEL SYSTEM
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