Polaris RZR XP User Manual

6
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
6.19
14.Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
15.Install the detent star
l
onto the shift drum shaft. Be
sure to install the detent star with the shorter raised
edge facing outward, longer raised edge facing
inward, and skip-tooth aligned.
16.Install the detent pawl
1 (
onto the shift shaft and
carefully install the compression spring
2)
. Install the
o-ring onto the shift shaft.
17.Install a new O-ring
2!
on each shift shaft. Apply a
small amount of white lithium grease on the O-rings,
shift shafts and component contact surfaces prior to
installing the sector cover.
18.Clean the transmission and gear sector cover mating
surfaces thoroughly.
19.Apply Crankcase Sealant (PN 3233885) onto the
cover and transmission case mating surface.
20.Install the sector cover and align the transmission
case dowel with the alignment hole. Install and torque
the screws to specification.
TORQUE
Sector Gear Cover Screws:
12 ft-lb (16 Nm)
21.Install the transmission drain plug and torque to
specification.
TORQUE
Fill / Drain Plug:
14 ft-lbs (19 Nm)
22.Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
TORQUE
Bell Crank Nut:
18 ft-lb (24 Nm)
TRANSMISSION

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English