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9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual

7.37

7. Remove the RH output hub assembly

from the

gearcase housing.

8. Remove pinion seal

, internal retaining ring

, and

pinion gear assembly

from the gearcase housing.

Inspect and clean the gearcase housing and replace

all oil seals and O-rings.

9. Inspect the pinion gear for chipped, broken or missing

teeth. Inspect the pinion bearing for signs of wear and

the pinion shaft seal surface for pitting.

10.Inspect he AWD coil located in the outer cover plate

assembly. Refer to AWD diagnosis for detailed

inspection process. Replace the cover plate seal and

O-ring

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

NOTICE

Rollers are spring loaded. Take care not to allow them

to fall out or lose them upon removal of the roll cage.

12.Thoroughly clean all parts and inspect the rollers

for nicks and scratches. The rollers must slide up,

down, in and out freely within the roll cage

sliding

surfaces and H-springs.

NOTICE

Refer to the “Electronic Parts Catalog” for individual

part availability. Most parts are to be replaced as an

assembly or as a complete kit.

13.Inspect clutch housing / ring gear

for a consistent

wear pattern. Inspect the ring gear for chipped,

broken, or missing teeth.

FINAL DRIVE

Polaris RZR XP User Manual

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