Polaris RZR XP

IX
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm
Replacement (Front) ...............................................8.23
Acceleration .............................................................8.53
Actuator
Inspection (wastegate) ............................................3.28
Removal...............................................................3.29
Advanced Diagnostics ................................................8.54
Air Box
Assembly View ......................................................3.12
Installation ............................................................3.14
Removal...............................................................3.13
Air Filter
Intake Duct Drain ...................................................2.43
Service ................................................................2.42
Air Temperature Sensor
Resistance Table....................................................4.38
Airborne Detection.....................................................8.53
Assembly View .........................................................4.14
Authorization
Reflash .............................................................. 10.21
AWD
Diagnosis .............................................................7.31
Operation .............................................................7.30
AWD/2WD Switch ................................................... 12.15
B
Balance Shaft
Installation ............................................................3.90
Removal / Inspection...............................................3.73
Ball Joint
Installation ............................................................8.26
Removal...............................................................8.25
Service ................................................................8.25
BAP Sensor .............................................................4.38
Barometric Pressure Sensor ........................................4.38
Battery
Charging Procedure.............................................. 12.27
Installation .......................................................... 12.25
Load Test ........................................................... 12.26
Maintenance .........................................................2.55
Removal............................................................. 12.25
Specifications ...................................................... 12.24
Storage .............................................................. 12.26
Tester ................................................................ 12.26
Testing ............................................................... 12.26
Bearing Carrier .......................................................... 7.5
Inspection / Removal (front) ....................................... 7.3
Inspection / Removal (rear) ....................................... 7.6
Bearing Selection Identification ....................................3.83
Belt
Break-In ................................................................ 5.5
Inspection.............................................................. 5.4
Installation ............................................................. 5.5
Removal................................................................ 5.4
Bleeding
Cooling System......................................................2.39
Body / Frame
Special Tools......................................................... 11.3
Boost Control Valve ................................................. 12.17
Boost Pressure Sensor...............................................4.38
Brake
Brake Warning System
Half Plausibility ...................................................9.21
Brake Caliper
Installation (rear) ....................................................9.27
Removal (rear).......................................................9.22
Brake Fluid
Inspection.............................................................2.53
Brake Line ................................................................ 9.4
Brake Pad
Installation (rear) ....................................................9.27
Removal (Front) .....................................................9.13
Brake Pads
Removal (rear).......................................................9.22
Brake Pedal
Installation ............................................................9.12
Removal...............................................................9.12
Brake Pressure Switch ............................................. 12.16
Brake System
Brake Hose and Fitting Inspection..............................2.53
Brake,
Brake Pedal Switch Inspection ..................................9.21
Brake Warning System Inspection
Half Plausibility ...................................................9.21
Brakes
Bleeding / Fluid Change...........................................9.10
Brake Burnishing Procedure ............................. 9.20, 9.28
Brakes Lock ........................................................ 10.47
Caliper / Pad Removal (Front) ...................................9.13
Disc Inspection (rear) ..............................................9.25
Disc Replacement (rear) ..........................................9.26
Front Caliper / Pad Installation ..................................9.19
Front Caliper Assembly ...........................................9.18
Front Caliper Assembly View ....................................9.15
Front Caliper Disassembly / Inspection .......................9.16
Front Disc Inspection ...................................... 2.54, 9.18
Front Disc Replacement ..........................................9.19
Hydraulic Brake System Operation.............................. 9.7
Master Cylinder Installation ....................................... 9.8
Master Cylinder Removal .......................................... 9.8
Overheating ........................................................ 10.47
Pad Inspection........................................2.53, 9.17, 9.24
Pedal Vibration .................................................... 10.47
Performance Issues .............................................. 10.47
Rear Caliper Assembly ............................................9.25
Rear Caliper Disassembly / Inspection ........................9.23
Special Tools.......................................................... 9.2
Specifications ......................................................... 9.2
System View .......................................................... 9.3
Troubleshooting Brake Noise .................................. 10.46
Braking Anti-Dive ......................................................8.53
Break Even Test...................................................... 12.20
Break-Out
Wiring Diagrams .................................................. 12.48
Breather Hose Inspection
Engine .................................................................2.30
Bumper
Removal (front) .................................................... 11.18
C
Cab Frame
Assembly ............................................................. 11.4
Assembly (4 Seat) .................................................. 11.6
Caliper
Assembly (front).....................................................9.18
Assembly (rear) .....................................................9.25
Disassembly / Inspection (rear) .................................9.23
Installation (front) ...................................................9.19
INDEX