I–4
INDEX
Intake Manifold
Assembly 150
Disassembly 150
Inspection 150
Installation 151
Removal 149
K
Key Switch
Operation Check 33
Start Circuit 102
L
LED Indicators 77
Lower Cover
Installation 51
Removal 50
Lubrication
Engine Oil 10, 12, 160
Gearcase 11, 13, 39
Power Trim 11, 13
Propeller Shaft 39
Swivel Bracket 38
Throttle and Shift Linkage 38
Tiller handle 37
Tilt Tube 38
Trailering Bracket 38
Trim and Tilt 41
M
Maintenance Schedule 16
Manual Starter
Assembly 365
Installation 369
Rope Replacement 368
Manual Tilt
Assembly 268
Disassembly 265
Models
Included Models 9
Model Designation 8
Serial Number Location 8
Motor Mounts
Lower Mount Servicing 243, 245, 246, 247
Upper Mount Servicing 215, 243, 245, 251,
253, 258
Muffler
Installation 219
Removal 192
Servicing 244
N
New Engines
Outboard Rigging Procedure 17
O
Oetiker Clamp Servicing 25
Oil Injector
Electrical Circuit (55 V) 161
Electrical Tests 166
Functional Test 168
Oiling Rate 66, 164
Oiling System
Components 160
Electrical Circuits 159
Engine Lubricant 10, 12, 160
Low Oil Switch 58
New Engine Set-Up 160
Oil Distribution 156
Oil Distribution Hoses 156, 169
Oil Filters 43
Oil Recirculation 163
Oil Tank 160, 169
Oiling Rate 66, 164
Priming 165
Servicing 169
Tests 166
Outboard Excessive Smoking T–5
Outboard Hard to Start T–3
Outboard Starts and Stalls T–4
Outboard Starts, Low Maximum RPM T–5
Outboard Surges, Runs Rough T–6
Outboard Will Not Start T–1
Outboard Won’t Shut Off T–4
P
Packard Connector Servicing 119
Pinion Gear
Bearing Installation 305, 329
Bearing Removal 305, 329
Installation 314, 340
Removal 303, 325
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