I–5
INDEX
Piston Rings
End Gap 202, 206
Installation 206
Removal 197
Pistons
Assembly 205
Inspection 202
Installation 206
Removal 196
Powerhead
Assembly 203
Cleaning 200
Cylinder Compression Testing 190
Disassembly 193
Inspection 201
Installation 216
Removal 190
Predelivery Checks 33
Pre-Season Service 46
Pressure Relief Valve
Assembly 184
Disassembly 183
Inspection 184
Priming
Fuel System 136
Propeller
Inspection 293
Installation 294
Selection 293
Propeller Shaft
Installation 313, 338
Lubrication 39
Removal 304, 328
Propeller Shaft Bearing Housing
Disassembly 310, 335
Installation 316, 341
Removal 302, 325
R
Relays
Trim and Tilt 106, 349
Remote Controls
Cable Adjustment 19
Rigging
Outboard 17
Rope Replacement 368
RPM Limit 11, 13, 59, 60
S
S.A.F.E.
Description 62
Low Oil 58
No Oil 162
Temperature 56, 57
Safety 1
Sensor Tests 95
Sensors
Air Temperature Sensor 57, 96
Barometric Pressure Sensor 57
Crankshaft Position Sensor 59, 80, 95
EMM 56
Engine Temperature Sensor 57, 96, 182
Throttle Position Sensor 59, 95
Service Charts
Electrical and Ignition 88
Fuel System 122
Gearcase 290
Manual Starter 362
Midsection 234
Oiling System 154
Shift Cable Adjustment, Tiller 286
Shift Housing
Assembly 307, 332
Installation 313, 338
Removal 304, 328
Shift Linkage
Adjustment 220
Installation 212
Lubrication 38
Removal 194
Shift Rod
Housing Installation 339
Shift Rod Adjustment 11, 13, 300, 323
Shimming, Driveshaft 312, 337
Shutdown 62
No Oil 162
Spark Plugs
Gap 11, 42
Indexing 42
Maintenance Schedule 16
Recommendation 11, 13, 42
Removal 42
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