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Lexmark
All in One Printer
MX610
Service Manual
Page 443 (Assembly 15: Maintenance Kits)
Lexmark MX610 - Assembly 15: Maintenance Kits
493 pages
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Assembly 15: Maintenance
kits
Asm-index
P/N
Units/m
ach
Units/FRU
Description
Removal procedure
NS
40X914
7
1
1
Maintenan
ce ki
t, 100
V
N/A
NS
40X913
7
1
1
Maintenan
ce ki
t, 110
V
N/A
NS
40X913
8
1
1
Maintenan
ce ki
t, 220
V
N/A
7016
Parts c
atalo
g
443
442
444
Table of Contents
Main Page
Default Chapter
1
Service Manual
1
Product Information
2
Edition Notice
2
October
2
Table of Contents
3
Notices and Safety Information
15
Laser Notices
15
Safety Information
18
Preface
23
Service Manual Conventions
23
Change History
23
General Information
27
Media Guidelines
27
Paper Guidelines
27
Moisture Content
28
Unacceptable Paper
28
Using Recycled Paper and Other Office Papers
29
Selecting Paper
29
Using Specialty Media
30
Tips on Using Letterhead
31
Supported Paper Sizes, Types, and Weights
32
Data Security Notice
34
Tools Required for Service
35
Diagnostic Information
37
Troubleshooting Overview
37
Performing the Initial Troubleshooting Check
37
Power-On Reset (POR) Sequence
38
Using Safe Mode
38
Fixing Print Quality Issues
39
Initial Print Quality Check
39
Gray Background or Toner Fog Check
40
Repeating Defects Check
41
Blank Pages Check
41
Solid Black Pages Check
42
Shadow Images Check
42
Skewed Print Check
43
Streaked Horizontal or Vertical Lines Check
45
Toner Smear Check
46
Toner Specks Check
47
Paper Jams
47
Avoiding Jams
48
Understanding Jam Messages and Locations
49
Paper Jams
50
202 Paper Jams
59
23Y Paper Jams
62
241 Paper Jams
64
242-244 Paper Jams
68
25Y Paper Jams
75
Mpf Service Check
76
28Y Paper Jams
77
Adf Paper Jam Service Check
78
29Y Paper Jams
80
45Y Paper Jams
81
Understanding the Printer Messages
97
Cartridge, Imaging Unit Mismatch [41.Xy]
97
Cartridge Low [88.Xy]
97
Cartridge Nearly Low [88.Xy]
97
Cartridge very Low, [X] Estimated Pages Remain [88.Xy]
97
Change [Paper Source] to [Custom Type Name] Load [Orientation]
98
Change [Paper Source] to [Custom String] Load [Orientation]
98
Change [Paper Source] to [Paper Size] Load [Orientation]
98
Change [Paper Source] to [Paper Type] [Paper Size] Load [Orientation]
98
Check Tray [X] Connection
98
Close Front Door
99
Close Flatbed Cover and Load Originals if Restarting Job [2Yy.XX]
99
Complex Page, some Data May Not Have Printed [39]
99
Configuration Change, some Held Jobs Were Not Restored [57]
99
Defective Flash Detected [51]
100
Disk Full [62]
100
Disk Must be Formatted for Use in this Device
100
Disk Near Full. Securely Clearing Disk Space
100
Error Reading USB Drive. Remove USB
100
Error Reading USB Hub. Remove Hub
100
Fax Memory Full
100
Fax Partition Inoperative. Contact System Administrator
100
Fax Server 'To Format' Not Set Up. Contact System Administrator
101
Fax Station Name Not Set Up. Contact System Administrator
101
Fax Station Number Not Set Up. Contact System Administrator
101
Imaging Unit Low [84.Xy]
101
Imaging Unit Nearly Low [84.Xy]
101
Imaging Unit very Low, [X] Estimated Pages Remain [84.Xy]
101
Incompatible Tray [X] [59]
101
Incorrect Paper Size, Open [Paper Source] [34]
102
Insufficient Memory to Collate Job [37]
102
Insufficient Memory for Flash Memory Defragment Operation [37]
102
Insufficient Memory, some Held Jobs Were Deleted [37]
102
Insufficient Memory, some Held Jobs will Not be Restored [37]
102
Insufficient Memory to Support Resource Save Feature [35]
102
Load [Paper Source] with [Custom Type Name] [Paper Orientation]
103
Load [Paper Source] with [Custom String] [Paper Orientation]
103
Load [Paper Source] with [Paper Size] [Paper Orientation]
103
Load [Paper Source] with [Paper Type] [Paper Size] [Paper Orientation]
103
Load Manual Feeder with [Custom Type Name] [Paper Orientation]
104
Load Manual Feeder with [Custom String] [Paper Orientation]
104
Load Manual Feeder with [Paper Size] [Paper Orientation]
104
Load Manual Feeder with [Paper Type] [Paper Size] [Paper Orientation]
104
Maintenance Kit Low [80.Xy]
104
Maintenance Kit Nearly Low [80.Xy]
105
Maintenance Kit very Low, [X] Estimated Pages Remain [80.Xy]
105
Memory Full [38]
105
Memory Full, Cannot Print Faxes
105
Memory Full, Cannot Send Faxes
105
Network [X] Software Error [54]
105
No Analog Phone Line Connected to Modem, Fax Is Disabled
105
Non-Lexmark [Supply Type], See User's Guide [33.Xy]
106
Not Enough Free Space in Flash Memory for Resources [52]
106
Paper Changes Needed
106
Parallel Port [X] Disabled [56]
106
Printer Had to Restart. Last Job May be Incomplete
107
Remove Defective Disk [61]
107
Remove Paper from Standard Output bin
107
Replace Defective Imaging Unit [31.Xy]
107
Replace Cartridge, 0 Estimated Pages Remain [88.Xy]
107
Replace Imaging Unit, 0 Estimated Pages Remain [84.Xy]
107
Replace Maintenance Kit, 0 Estimated Pages Remain [80.Xy]
107
Replace All Originals if Restarting Job
107
Reinstall Missing or Unresponsive Cartridge [31.Xy]
108
Reinstall Missing or Unresponsive Imaging Unit [31.Xy]
108
Replace Unsupported Cartridge [32.Xy]
108
Replace Unsupported Imaging Unit [32.Xy]
108
Restore Held Jobs
108
Scanner Automatic Feeder Cover Open
108
Scanner Disabled by Admin [840.01]
109
Scanner Disabled. Contact System Administrator if Problem Persists. [840.02]
109
Scanner Jam, Remove All Originals from the Scanner [2Yy.XX]
109
Scanner Jam, Remove Jammed Originals from the Scanner [2Yy.XX]
109
Serial Port [X] Disabled [56]
109
SMTP Server Not Set Up. Contact System Administrator
109
Some Held Jobs Were Not Restored
109
Standard Network Software Error [54]
109
Standard USB Port Disabled [56]
110
Supply Needed to Complete Job
110
Too Many Flash Options Installed [58]
110
Too Many Trays Attached [58]
110
Unformatted Flash Detected [53]
110
Unsupported Disk
110
Unsupported Option in Slot [X] [55]
111
USB Port [X] Disabled [56]
111
Weblink Server Not Set Up. Contact System Administrator
111
User Attendance Messages
111
User Attendance Messages (0-99.99)
111
Toner Cartridge Smart Chip Contact Service Check
112
Imaging Unit Smart Chip Contact Service Check
113
Toner Smart Chip Compatibility Service Check
113
Imaging Chip Compatibility Service Check
114
Printer/Cartridge Mismatch Service Check
114
Flash Full Service Check
115
Maintenance Kit Service Check
115
Insufficient Memory Service Check
115
Imaging Unit Low Service Check
116
Toner Cartridge Low Service Check
116
Printer Hardware Errors
117
111 Errors
118
121 Errors
119
Errors
121
Errors
122
Errors
123
Errors
124
Errors
125
Errors
126
Steps before Starting the 9Yy Service Checks
127
Errors
129
Errors
134
94Y Errors
134
Errors
135
Errors
137
96Y Errors
138
97Y Errors
139
99Y Errors
140
Base Printer Symptoms
140
Dead Machine Service Check
141
Controller Board Service Check
142
Control Panel Service Check
143
Toner Starvation Service Check
144
USB Print Service Check
145
Front Door Not Closed Service Check
146
Network Service Check
147
Bin Full Service Check
149
Adf/Scanner Hardware Errors
150
8Yy Error Messages
150
Scanner Disabled Error Service Check
151
ADF Service Check
152
Scanner Configuration Error Service Check
153
Scan/Fax/Copy Symptoms
153
Black or Blank Page Copy Service Check
154
CCD Service Check
155
Flatbed Motor Service Check
155
Flatbed Home Position Service Check
156
ADF Rattling Noise Service Check
156
Flatbed Legal Scan Service Check
157
ADF Streak Service Check
157
ADF Feed Errors Service Check
158
ADF Duplex Service Check
159
Modem/Fax Card Service Check
160
Blank Spaces on Incoming Fax Service Check
161
Stretched Words on Incoming Fax Service Check
161
Fax Reception Service Check
161
Fax Transmission Service Check
163
Fax Error Log Codes
165
Escalating a Fax Issue to Second-Level Support
169
Input/Output Option Hardware Errors
170
321-344 Errors
170
Option Tray Controller Card Service Check
173
381 Errors
174
Service Menus
175
Understanding the Printer Control Panel
175
Using the Printer Control Panel
175
Understanding the Colors of the Indicator and Sleep Button Lights
175
Understanding the Home Screen
176
Using the Touch-Screen Buttons
178
Updating the Printer Firmware
179
Menus List
179
Diagnostics Menu
180
Entering the Diagnostics Menu
180
Registration
180
Scanner Calibration
181
Print Tests
182
Print Quality Pages
182
Hardware Tests
182
Button Test
183
Serial Wrap Test
184
Duplex Tests
185
Quick Test
185
Top Margin
186
Left Margin
186
Input Tray Tests
187
Output bin Tests
188
Finisher Tests
189
Base Sensor Test
189
Device Tests
190
Disk Test/Clean
190
Printer Setup
191
Flash Test
191
Printed Page Count
192
Permanent Page Count
192
Ep Setup
193
Transfer Adjust
193
Print Contrast
193
Gap Adjust
194
Reports
195
Menu Settings Page
195
Event Log
195
Scanner Tests
196
Motor Tests
196
Sensor Tests
197
Exit Diags
200
Scanner Calibration Reset
200
Adf Magnification
200
Configuration Menu
201
Entering the Configuration Menu
201
Reset ADF Maintenance Kit Counter
201
Maintenance Counter Value
201
Reset Maintenance Counter
201
Print Quality Pages
202
Reports
202
Panel Menus
202
PPDS Emulation
203
Download Emuls
203
Safe Mode
203
Factory Defaults
203
Energy Conserve
204
Fax Low Power Support
204
Min Copy Memory
204
Num Pad Job Assist
204
Format Fax Storage
205
ADF Edge Erase
205
Flatbed Edge Erase
205
Scanner Manual Registration
205
Disable Scanner
207
Paper Prompts
207
Envelope Prompts
207
Action for Prompts
208
Jobs on Disk
208
Disk Encryption
209
Erase All Information on Disk
209
Wipe All Settings
209
Font Density
209
Font Sharpening
209
Reduced Curl
210
Require Standby
210
A5 Loading
210
UI Automation
211
LES Applications
211
Key Repeat Initial Delay
211
Key Repeat Rate
212
Clear Supply Usage History
212
Clear Custom Status
212
USB Speed
212
Automatically Display Error Screens
213
USB Pnp
213
Entering Invalid Engine Mode
213
Entering Recovery Mode
213
Accessing the Network SE Menu
214
Service Engineer Menu
214
Accessing the Service Engineer (SE) Menu
214
Service Engineer (SE) Menu
214
Fax Service Engineer (SE) Menu
215
Repair Information
217
Removal Precautions
217
Data Security Notice
217
Handling ESD-Sensitive Parts
218
Controller Board/Control Panel Replacement
218
Restoring the Printer Configuration after Replacing the Controller Board
219
Esf Solutions Backup
221
Ribbon Cable Connectors
222
Zero Insertion Force (ZIF) Connectors
222
Horizontal Top Contact Connector
223
Horizontal Bottom Contact Connector
226
Vertical Mount Contact Connector
229
Horizontal Sliding Contact Connector
232
Low Insertion Force (LIF) Connector
235
Printhead Assembly Adjustments
236
Removal Procedures
239
Left Side Removals
239
Left Cover Removal
239
Main Drive Gearbox Removal
241
MPF Solenoid Removal
243
MPF Gearbox Removal
245
Reverse Solenoid Removal
248
Cartridge Gearbox Removal
249
Duplex Gear Assembly Removal
250
Right Side Removals
252
Right Cover Removal
252
Memory Access Door Removal
255
Tray Present Sensor Removal
255
Cooling Fan Removal
256
Controller Board Removal
257
Controller Board Shield Removal
259
Toner Cartridge Smart Chip Contact Removal
261
Modem Removal
263
Front Side Removals
264
Left Front Mount Removal
264
Right Front Mount Removal
265
Transfer Roll Removal
267
Cartridge Plunger Removal
268
Name Plate Cover Removal
270
Front bin Cover Removal
272
Control Panel Assembly Removal
273
UICC Removal
277
USB Cable Bracket Removal
279
Speaker Removal
279
Cave Light Lens Removal
280
Interface Card Removal
281
Control Panel Cover Removal
282
Display Removal
283
Keypad Assembly Removal
285
MPF Tray Removal
286
MPF Pick Roller Cover Removal
288
MPF Pick Roller Removal
288
Bail Removal
289
Jam Access Cover Removal
290
Front Access Cover Removal
291
Front Door Sensor Removal
293
Front Input Guide Removal
293
Separator Pad Removal
295
Bottom Side Removals
298
Power Supply Removal
298
Power Supply Shield Removal
298
Duplex Removal
299
Duplex Sensor and Input Sensor Removal
300
Index Sensor Removal
303
Media Present Sensor Removal
303
Toner Density Sensor Removal
305
Trailing Edge Sensor Removal
306
Media Present Sensor Flag Removal
307
ACM Assembly Removal
311
Pick/Lift Motor Gearbox Removal
313
Tray Guide Removal
314
Rear Side Removals
316
Dust Cover Removal
316
Rear Exit Door Removal
317
Rear Cover Removal
318
Redrive Assembly Removal
318
Fuser Removal
320
Stapler Cable Removal
321
Diverter Spring Removal
323
Diverter Cover Removal
323
Top Side Removals
324
Top Cover Removal
324
Bin Full Sensor/Lens Removal
325
Bin Full Sensor Cable Removal
327
Laser Scanning Unit (LSU) Removal
328
Adf/Scanner Removals
330
ADF Separator Roll Removal
330
Flatbed Cushion Removal
331
Scanner Front Cover Removal
332
ADF Input Tray Removal
333
ADF Unit Removal
333
Scanner Assembly Removal
336
ADF Top Cover Assembly Removal
338
ADF Cable Removal
339
USB Cable Removal
340
USB Wireless Cable Removal
341
ADF Hinge Removal
342
Flatbed Assembly Removal
343
Control Panel Ribbon Cable Removal
343
Speaker Cable Removal
343
Restraint Pad Removal
345
550-Sheet Option Tray Removals
346
Pick Roller Removal
346
Separator Roll Assembly Removal
347
ACM Assembly Removal
349
Staple Finisher Option Removals
352
Staple Finisher Option Removal
352
Stapler Cartridge Access Door Removal
353
Staple Roll Holder Removal
354
Stapler Right Cover Removal
355
Stapler Left Cover Removal
356
Stapler Rear Door Removal
357
Sensor (Stapler Access Door) Removal
358
Stapler Carriage Assembly Removal
358
Stapler Door Close Limit Switch Removal
360
Stapler Paddle Motor Removal
364
Stapler Rear Cover Removal
364
Sensor (Stapler Rear Cover) Removal
365
Trapped Staple Access Door Removal
367
Stapler Service Cover Removal
368
Stapler Controller Card Removal
368
Stapler Left Tamper Motor Removal
368
Stapler Right Tamper Motor Removal
369
Stapler Rear Cover Close Limit Switch Removal
370
Stapler Cooling Fan Removal
372
Stapler Power Supply Unit Removal
372
Stapler Interface Cable Removal
374
Stapler Top Cover Removal
376
Sensor (Stapler bin Full Receive) Removal
379
Sensor (Stapler bin Full Send) Removal
381
Sensor (Stapler Pass Through) Removal
384
Tamper Main Assembly Removal
386
Tamper Sub-Assembly Removal
387
Tamper Drive Belt Removal
389
Diverter Gearbox Removal
390
Stapler Accumulator Assembly Removal
393
Sensor (Stapler Right Tamper HP) Removal
393
Sensor (Stapler Left Tamper HP) Removal
394
Sensor (Stapler Paddle HP) Removal
395
Component Locations
397
Exterior Locations
397
Front View
397
Rear View
398
Connectors
399
Controller Board
399
Power Supply
407
Maintenance
409
Inspection Guide
409
Scheduled Maintenance
410
Maintenance Kits
410
Resetting the Maintenance Counter
411
Lubrication Specification
411
Cleaning the Printer
411
Cleaning the Scanner Glass
412
Parts Catalog
414
Legend
414
Assembly 1: Covers
415
Assembly 2: Imaging
417
Assembly 3: Control Panel
419
Assembly 4: Electronics 1
421
Assembly 4: Electronics
422
Assembly 5: Electronics 2
423
Assembly 6: Frame
425
Assembly 7: Option Trays
427
Assembly 8: Staple Finisher Option
429
Assembly 9: Staple Finisher (Right)
431
Assembly 9: Staple Finisher
432
Assembly 10: Staple Finisher (Top)
433
Assembly 10: Staple Finisher
434
Assembly 11: Staple Finisher (Rear)
435
Assembly 12: Staple Finisher Exit Assembly
437
Assembly 13: Staple Finisher Tamper Assembly
439
Assembly 14: Staple Finisher Accumulator Assembly
441
Assembly 15: Maintenance Kits
443
Assembly 16: Power Cords
445
Assembly 17: Miscellaneous
447
Appendix A: Printer Specifications
449
Electrical Specifications
449
Operating Clearances
449
Acoustics
450
Operating Environment
450
Scanner Specifications
450
Fax Specifications
451
Appendix B: Options and Features
453
Available Internal Options
453
Media Handling Options
453
Appendix C: Theory of Operation
455
POR Sequence
455
Printer Control
455
Paper Path Information
455
Input Tray
455
Multipurpose Feeder (MPF)
456
Simplex Printing
456
Duplex Printing
457
Media Handling Components
458
Main Drive Gearbox
458
Autocompensator Mechanism (ACM)
458
Key Components
459
Sensors
459
Trailing Edge Sensor
459
Toner Density Sensor
460
Other Key Components
460
Controller Board
460
Electrophotographic Process (EP Process)
462
ADF Theory
465
ADF Theory of Operation
465
Appendix D: Acronyms
469
Acronyms
469
Index
471
Part Number Index
481
Part Name Index
487
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Information Guide
1 page
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