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MBO T700 - User Manual

MBO T700
479 pages
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Original operating manual
T700/T800.1
Continuous Feeder
Preserve for future appliance
Buckle Folding Machines

Table of Contents

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Summary

Prologue

Specifications

Manufacturer

Details of the manufacturer MBO Binder & Co., including address and contact information.

Type

Specifies the type of buckle folding machines, T 700 and T 800.1, with continuous feeder.

Technical data

Sizes

Maximum and minimum sheet sizes for T 700 and T 800.1 models.

Electrical data

Power consumption for feeder, pump, and folding units.

Speed

Operating speed range of the machine in meters per minute.

Weights in kg

Net and gross weights for feeder and various folding units.

Floor plan (measurements in cms)

Documentation

Customer

Placeholder for customer name.

Machine configuration

Placeholder for machine configuration details.

Machine-;Serial No.

Placeholder for machine serial number.

Type of feeder

Type of feeder used, e.g., Continuous feeder.

Type of pump

Placeholder for type of pump.

Electrical data

Placeholder for electrical data.

Wiring diagram no.

Placeholder for wiring diagram number.

Folding unit

Placeholder for folding unit details.

Feeder

Placeholder for feeder details.

Delivery

Placeholder for delivery information.

Operating voltage (V;Hz)

Placeholder for operating voltage and frequency.

Control voltage (V;A)

Placeholder for control voltage.

Total rated current (A)

Placeholder for total rated current.

Fuse at power supply (A)

Placeholder for fuse rating.

Conformity Certificate

Placeholder for conformity certificate information.

Noise level (dB;AI)

Placeholder for noise level measurement.

GS Certificate No.

Placeholder for GS certificate number.

Supplementary Documents

Operating Manual

Reference to the main operating manual.

batch counter

Documentation related to the batch counter.

air pump

Documentation related to the air pump.

auxiliary units

Documentation for auxiliary units.

other manufacturers

Documentation from other manufacturers.

Spare parts lists

Lists of spare parts for machine, feeder, pump, and peripherals.

Knife list

List of knives used, TM 32/2.

Information to user;Functioning description

FOLDING MACHINE TO FOLD FLAT SHEETS

Description of the machine's intended use for folding flat sheets only.

Buckle fold

Principle of buckle fold

Explanation of how a buckle fold is achieved using foldrollers and a buckle plate.

Knife fold

Principle of knife fold

Explanation of how a knife fold is achieved using foldrollers and a knife.

BASIC SAFETY INSTRUCTIONS

Warnings and symbols

Explanation of designations and signs used for special instructions.

Safety at working place - destined use of the folding machine

Details on machine safety features, operational requirements, and intended use.

General safety instructions

General safety guidelines

General safety guidelines for operation, maintenance, and tool usage.

Reporting safety changes

Instructions on reporting any audible or visible machine changes related to safety.

Personal safety awareness

Awareness of hazards from loose clothing, jewelry, or hair.

Prohibited actions during operation

Prohibition of cleaning or adjusting while the machine is running.

Safety devices - machine

Protective hoods - Checklist of parallel unit;feeder and mobile folding units

Checklist of protective hoods for parallel units, feeders, and mobile folding units.

Protective hoods - Chart of parallel unit and feeder

Protective hoods - Chart of mobile folding units

Transportation;Erection;Installation

Transportation

Instructions for transporting folding units, feeder, and delivery crates.

Folding unit I

Steps for unscrewing and moving folding unit I with a forklift.

Feeder

Instructions for feeder handling

Instructions for unscrewing and lifting the feeder with a forklift.

Folding units II and III handling

Instructions for unscrewing and lifting folding units II and III with a forklift.

Cleaning instructions

Instructions to clean the machine, feeder, and delivery of rust preventing agents.

Erection;Installation of machine

Folding unit I alignment

Steps for placing and aligning folding unit I with setting screws and spirit level.

Feeder alignment

Feeder placement and alignment

Instructions for placing and aligning the feeder onto leveling screws and plastic feets.

Pressure-;vacuum pump and double sheet control

Pressure-;vacuum pump installation

Information on the installed pressure/vacuum pump and noise reducer.

Double sheet control attachment

Instructions for attaching the double sheet control with screws and cable.

Noise damping hoods and slitter shaft guard

Noise damping hoods (optional)

Notes on noise hoods 1 and 2 installed by the manufacturer.

Guard above the slitter shafts

Instructions for checking the safety switch for the guard above the slitter shafts.

Guards

Protective hoods and door installation

Instructions for using and affixing protective hoods, fastening noise hood, and hooking in the door.

Electrical connection

Installation of main control panel

Steps for fastening the holder and affixing the main control panel.

Main control panel and MCC Counter setup

MCC Counter setup

Steps for opening the front plate, removing the cover, and inserting cable connectors for the MCC Counter.

Main Power Connection

Power connection instructions

Instructions for checking supply voltage/frequency and connecting the cable from the control panel.

Maintenance

Procurement of spare parts

Guidance on using only manufacturer-supplied or recommended spare parts.

Exchange and;or tensioning of belts;tapes

Register belt at register table

Procedures for loosening screws, releasing tension, and replacing the register belt.

Drive belts and tapes

Drive belt for suction wheel;Vacu-Infeed

Instructions for tensioning and exchanging the drive belt for the suction wheel/Vacu-Infeed.

Vacu-Infeed-Tape (Option)

Steps for removing the protective hood, loosening the nut, and tensioning the tape.

Folding unit belt and drive tape maintenance

Drive tape for foldrollers and slitter shafts at parallel unit

Information on automatic drive belt tensioning and adjustment screw usage.

Main drive of the folding units (Standard)

Instructions for tensioning the Poly-V-Belt through tensioning rollers.

Folding unit drive and tape adjustment

Main drive of folding units with pre-perforating shafts (option)

Instructions for tensioning the Poly-V-Belt through tensioning roller.

Drive tape for foldrollers and slitter shafts (optional units)

Information on automatic drive belt tensioning and centering a new tape.

Toothed belt and feeder chain maintenance

Toothed belt for rear twin-perforator shafts (option)

Instructions for tensioning a toothed belt by loosening a nut and turning an eccentric.

Feeder drive belt and chain tensioning

Drive belt for register table on mobile folding units

Procedures for strain tightening, exchange, and centering the drive belt.

Chain of feeder

Instructions for opening the cover, loosening the counter nut, and tensioning the chain.

Feeder transport tapes

Feeder - upper transport tape

Instructions for tightening the transport tape properly for trouble-free transportation.

Feeder - Lower transport tapes

Instructions for tightening and centering the lower transport tapes.

Lubrication; Cleaning

Feeder lubrication and cleaning

Instructions for removing cover, lubricating chain with oil, and replacing cover.

Register table cleaning

Instructions for cleaning guide shaft and drive shaft and applying a slight touch of oil.

Folding units and cleaning roller

Folding units lubrication

Instructions for applying oil between machine frame and bearing lever monthly.

Cleaning roller maintenance

Instructions for cleaning the cleaning roller and ensuring powder deposits are extracted.

Cleaning of foldrollers

Foldroller cleaning procedures

Safety precautions and recommended cleaning agents for foldrollers.

Pressure;Vacuum Pump and Maintenance Report

Pressure;Vacuum Pump maintenance

Instructions for cleaning the pump and its filter cartridges.

Maintenance Report

Maintenance schedule template

A template for recording maintenance activities and their dates.

Operation of the machine

Main control panel - Standard control ”MC”

Description and labeling of buttons and indicators on the standard control panel.

Control Panels Overview

Main control panels (Options)

Overview of optional main control panels like Push button control and Rapidset.

Push button control panel

Detailed description and labeling of buttons on the push button control panel.

Feeder operation

Rapidset control panel

Description and labeling of controls for the Rapidset option.

Upper pile table setup

Instructions for setting lateral sheet stops and using pile transportation controls.

Feeder drum settings

Drum roller chains and tape adjustment

Instructions for setting roller chains, Teflon tapes, infeed angle, and tape pressure.

Feeder lower table adjustments

Lower table setup

Instructions for using guide plate and pin for positioning, setting rollers, and positioning grip.

Feeder transport control

Transport control system

Explanation of feeder transportation control via feeler tongue and sensor, and setting adjustments.

Infeed plate adjustments

Infeed plate adjustment for sheet tendency

Further adjustments for infeed plate based on sheet tendency to roll.

Areation;air support

Air blast and vacuum air support

Information on air blast and vacuum air support, and regulating air blast of nozzles.

Air support continuation

Regulating air blast and smoothers

Regulating air blast quantity and using smoothers and spring steel tape.

Side blower and air blast regulation

Side blower positioning and valve regulation

Positioning of side blower and regulating air blast through valves.

Suction wheel and Vacu-Infeed

Suction wheel operation

Explanation of how the suction wheel carries sheets and how to adjust suction point.

Vacu-Infeed (Option) details

Description of Vacu-Infeed transport, vacuum power adjustment, and lever control for rolling tendency.

Register table settings

Ball rail (standard) adjustments

Instructions for setting sidelay, guide plate, rail angle, and use of balls based on paper quality.

Vacu-Alignment (Option) setup

Vacu-Alignment operation and settings

Details on Vacu-Alignment, vacuum pump, settings for paper type, and guide plate adjustment.

Double sheet control adjustment

Double sheet control procedure

Procedure for inserting paper strips to check and adjust the double sheet control.

Sheet infeed control

Automatic learning of suction length and sheet gap

Steps for starting the machine, learning sheet parameters, and calibrating sheet monitoring.

Photocell calibration

Photocells (Standard) functions

Explanation of photocell functions and calibration procedure.

Photocells in folding units II and III (option)

Description of photocell functions

Description of photocells in folding units II and III and their functions.

Parallel folding unit

Setting of foldrollers and slitter shafts

Safety warning and procedure for setting foldrollers and slitter shafts.

Buckle plates adjustments

Buckle plates installation and setting

Instructions for inserting buckle plates, setting folding length, and changing stop angle.

Buckle plate lip and inner width adjustment

Lower plate lip and inner width adjustment

Instructions for changing lower plate lip and adjusting inner width.

Sheet deflectors

Sheet deflector adjustment

Instructions for pulling out unused buckle plates and shifting deflectors.

Slitter shafts and photocell

Slitter shafts (Standard) mounting

Information on slitter shafts and how to mount and remove them.

Photocell at exit of folding unit

Instructions for installing or displacing photocells at the folding unit exit.

Perforating operations

Perforating crossfolds and knife installation

Instructions for perforating crossfolds at "head" and "spine", and installation of perforating knife.

Perforating blade types

Blade types for folding units

Illustration of different types of perforating blades to be used in folding units.

V-shaped special perforating knife (optional)

V-shaped perforating knife details

Description and installation alternatives for a V-shaped perforating knife.

Scoring and Cutting

Scoring instructions

Recommendation to pre-score crossfolds and placement of scoring knife.

Cutting procedure

Instructions for using knives for separation of multiple-up production.

Slitter shaft guard

Guard above the slitter shaft

Instructions for electronically locked guard and works at slitter shaft.

Guards installation

Installation of guards

Instructions for fastening noise hood and hooking in the door.

Electrical connection

Main control panel installation

Steps for fastening the holder and affixing the main control panel.

Control panel wiring and connections

Control panel wiring

Connecting motors, pressure/vacuum pump, and noting wiring diagram.

MCC Counter setup

MCC Counter installation

Steps for opening front plate, removing cover, and inserting cable connectors for MCC Counter.

Main Power Connection

Power connection and rotating field check

Instructions for checking supply voltage/frequency and connecting the cable from the control panel.

Mobile buckle folding units

Installation of mobile units

Instructions for positioning folding units at a right angle and locking brakes.

Mobile unit electrical connection

Electrical connection procedure

Information on electrical connection via power plug and control plug.

Control panel for mobile units

Control panel layout

Labeling and description of buttons and selector switch on the standard control panel.

Set-up mode for buckle folding machines

Set-up mode function

Explanation of the "set-up mode" function and its safety implications.

Sheet transportation

Sheet transportation adjustments

Instructions for loosening grip, setting sidelay, and fine adjustments.

Sheet transportation continuation

Sidelay and grip adjustments

Adjusting sidelay angularity and fastening grip after settings.

Sheet flutter prevention

Preventing sheet fluttering

Using height adjustable smoothers and adjustable exit rollers to avoid fluttering.

Safe sheet running

Affixing steel string for sidelay

Affixing steel string for safe sheet running into the sidelay.

Coned rollers and sheet transportation

Coned rollers for sheet transportation

Using smoothers and coned rollers for safe sheet transportation.

Exit of folding unit

Jam detector and photocell functions

Explanation of jam detector switch and photocell functions for stopping the machine.

Miscellaneous folding unit information

Guard above the slitter shaft reference

Referring to guard information in section 5.5.10.

Miscellaneous machine configurations

Notes on configuring folding units and matching speeds.

Double Stream Device (Optional)

Double Stream Device functionality

Information on double stream devices for increased productivity and their installation.

Noise damping device (option)

Noise damping device details

Information on noise damping device requirements and installation of upper buckle plates.

Instructions to the user

Setting instruction for common folds

Guide to setting the machine for common fold types.

Parallelfold settings

Detailed instructions for setting parallel folds P1 through P7.

Parallelfold setup continuation

Parallelfold setup P4-P7

Further instructions for parallel folds P4 through P7 with diagrams.

Crossfold setup

Crossfold setup K1-K3

Instructions for setting up crossfolds K1 through K3 with diagrams.

Threefold setup

Threefold setup K5-K6

Instructions for setting up threefold folds K5 and K6 with diagrams.

Options

Batch counter information

Information on batch counter functions integrated into MC Control.

Gully cut procedure

Instructions for placing knife holder, inserting knives, and width of cut.

Edge trim and punch perforation

Edge trim instructions

Instructions for installing knife holder, placing distance washer, and paper cut-off guidance.

Punch Perforation

Punch perforation device benefits

Explanation of MBO-punch perforating device for improved adhesive surface.

Punch perforation comparison

Punch-perforation vs. standard methods

Comparison of punch-perforation with standard methods for stronger binding.

Special buckle plates

Combination buckle plate KFT (optional)

Details on combination buckle plate KFT, not requiring separate sheet deflector.

Electronically controlled buckle plates

Follow mechanical settings and operation of electronic/motorized control.

Additional options and peripherals

Gatefold devices information

Reference to separately attached operating manual for gatefold devices.

Other options and peripheral units

Mention of separate manuals for undescribed options and peripheral units.

Final remarks

Concluding remarks and contact

Concluding remarks, feedback request, and contact information.

MBO T700 Specifications

General IconGeneral
BrandMBO
ModelT700
CategoryFolding Machines
LanguageEnglish

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