Mercury 200 OptiMax Jet Drive

Oil Injection
90-8M0050731 MAY 2011 Page 3C-1
3
C
Fuel System
Section 3C - Oil Injection
Table of Contents
Oil Injection Components...................................................3C-4
Oil System Operation.........................................................3C-6
Oil Pump Output.........................................................3C-6
Oil System Hose Installation (S/N 0T178500 and Above)
.......................................................................................3C-7
Oil Pump Removal and Installation (S/N 1B490866 and
Above)............................................................................3C-8
Oil Pump Removal......................................................3C-8
Oil Pump Installation...................................................3C-8
Engine Oil Reservoir Removal and Installation.................3C-8
Removal.....................................................................3C-8
Installation................................................................3C-10
Priming the Oil Injection Pump........................................3C-11
Purging Air from the System.....................................3C-11
Method 1 ‑ Computer Diagnostic System Break‑in
Clock Reset...........................................................3C-12
Method 2 ‑ Computer Diagnostic System Oil Pump
Prime.....................................................................3C-12
Remote Oil Tank Hose Connections...............................3C-12
Filling the Oil Tanks.........................................................3C-13
Purging Air from the Engine Oil Reservoir and Remote Oil
Hose.............................................................................3C-13
Warning Horn Signals......................................................3C-14
Oil System Troubleshooting.............................................3C-15
Low Oil Warning System is Activated.......................3C-15