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Mercury 200 OptiMax Jet Drive Service Manual

Mercury 200 OptiMax Jet Drive
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Powerhead
Page 4A-20 90-8M0050731 MAY 2011
Powerhead Removal from the Pump Unit
!
WARNING
Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death
due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery
before maintaining, servicing, installing, or removing engine or drive components.
1. Disconnect the battery cables from the battery terminals.
2. Remove the positive battery cable from the starter solenoid. Remove the negative battery cable from the lower front starter
mounting bolt.
3. Disconnect the remote oil tank hose.
4. Disconnect the remote control harness from the powerhead harness connector.
a - Positive battery cable
b - Negative battery cable
c - Remote oil tank hose (hidden)
d - Remote control harness connection
5. Remove the throttle cable.
6. Remove the fuel inlet line.
7. Disconnect the water bypass hose.
8. Disconnect the vapor separator vent hose between the vapor separator and boat hull.
a - Throttle cable
b - Fuel inlet
c - Vent hose
d - Water bypass hose
45534
a
a
b
d
c
45535
a
b
c
d

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Mercury 200 OptiMax Jet Drive Specifications

General IconGeneral
BrandMercury
Model200 OptiMax Jet Drive
CategoryOutboard Motor
LanguageEnglish

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