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Mercury 200 OptiMax Jet Drive Service Manual

Mercury 200 OptiMax Jet Drive
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Direct Fuel Injection
Page 3B-38 90-8M0050731 MAY 2011
21. Install the fuel inlet hose to the fuel lift pump.
a - Fuel inlet hose to fuel lift pump
b - Vapor separator vent hose
c - High‑pressure fuel outlet hose
d - Fuel return hose
e - Fuel inlet hose
f - Mounting bolts (3)
g - Electrical fuel pump connectors
h - Ground lead
i - Water sensor connector
Vapor Separator Tank
VST Removal
!
WARNING
Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death
due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery
before maintaining, servicing, installing, or removing engine or drive components.
!
CAUTION
Failure to release pressure from the fuel system will result in fuel spraying out, which can cause a fire or explosion. Allow the
engine to cool completely and release all fuel pressure before servicing any part of the fuel system. Always protect eyes and
skin from pressurized fuel and vapors.
!
WARNING
Fuel may still remain in the fuel rails and hoses after draining the vapor separator tank (VST). To avoid a possible fire or explosion,
follow normal precautionary procedures while working with the fuel system. Use a suitable container when draining fuel from
the VST and avoid sparks, smoking, and open flame while in the presence of liquid fuel or fuel vapors.
1. Disconnect both battery cables from the battery.
46083
c
d
e
g
h
f
b
a
f
g
i

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Mercury 200 OptiMax Jet Drive Specifications

General IconGeneral
BrandMercury
Model200 OptiMax Jet Drive
CategoryOutboard Motor
LanguageEnglish

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