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Mercury 200 OptiMax Jet Drive Service Manual

Mercury 200 OptiMax Jet Drive
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Oil Injection
Page 3C-8 90-8M0050731 MAY 2011
Oil Pump Removal and Installation (S/N 1B490866 and Above)
Oil Pump Removal
1. Disconnect the wiring harness from the pump.
2. Cut the cable ties securing the oil hoses to the oil pump and remove the oil hoses.
3. Remove the three screws securing the oil pump to the air plenum assembly and remove the pump.
a - 14 pin connector
b - Oil pump
c - Cable ties securing oil hoses
d - Screws securing the oil pump
Oil Pump Installation
1. Insert the oil pump discharge ports through the air plenum assembly oil pump opening.
2. Connect the oil hoses to the oil pump and secure with cable ties.
3. Insert two screws through the 14 pin mounting bracket and install washers on the screws.
4. Thread the three M8 x 35 screws into the oil pump and tighten the screws to the specified torque.
a - Oil pump
b - Bushing
c - Washer
d - Screw (M8 x 35)
Description Nm lb‑in. lb‑ft
Screw (M8 x 35) (3) 15.8 140
5. Fill the oil reservoirs and prime the oil injection system. Refer to Priming the Oil Injection Pump.
Engine Oil Reservoir Removal and Installation
Removal
1. Disconnect the oil hoses. Plug the hoses to prevent the oil from draining.
2. Disconnect the blue with black stripe oil tank low oil switch bullet connectors.
a
b
c
d
33410
a
b
c
d
35101

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Mercury 200 OptiMax Jet Drive Specifications

General IconGeneral
BrandMercury
Model200 OptiMax Jet Drive
CategoryOutboard Motor
LanguageEnglish

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