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MUTOH ValueJet 1604 User Manual

MUTOH ValueJet 1604
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Service
Manual
ValueJet 1604
AP-74108 Rev. 1.6

Table of Contents

Questions and Answers:

MUTOH ValueJet 1604 Specifications

General IconGeneral
Print Resolution1440 x 1440 dpi
Ink TypeEco-Solvent Ink
Print TechnologyPiezo inkjet
Ink ColorsCMYK
Media TypesVinyl, banner, canvas
ConnectivityUSB 2.0, Ethernet
Media HandlingRoll-to-roll
Operating SystemsWindows 7

Summary

Important Notice

Warranty Limitations

VJ-1604 MAINTENANCE MANUAL ERRATA

1 Safety Instructions

1.2 Warnings, Cautions and Notes

Explains safety terms like WARNING, DANGER, NOTE, and TIP.

1.3 Important Safety Instructions

Provides general safety instructions for equipment use.

1.4 Warning Labels

Explains handling, locations, and types of warning labels.

8 Maintenance

9 Troubleshooting

9.2 Troubleshooting with Error Messages

Describes messages displayed upon error occurrence and corrective actions.

9.3 Troubleshooting Without Error Messages

Addresses errors that occur without displaying error messages.

2 Product Overview

2.3 Part Names and Functions

Explains the names and functions of various plotter parts.

3 Specifications

4 Parts Replacement

4.2 Removing Covers

Describes the procedures for replacing covers on the plotter.

4.3 Replacing Covers

4.3.1 Replacing Panel Unit

Details the procedure for replacing the panel unit.

4.4 Replacing Board Base (X Rail Section)

4.4.1 Opening Board Box 64

Explains how to open the board box 64 for access.

4.5 Replacing Board Base Section (Y Rail Section)

4.5.1 Replacing Heater Junction Board Assembly

Details how to replace the heater junction board assembly.

4.6 Replacing X Rail Section

4.6.1 Replacing PF Speed Reduction Belt

Details how to replace the PF speed reduction belt.

4.7 Replacing Y Rail Section

4.7.1 Replacing Steel Belt

Details how to replace the steel belt, requiring two people.

4.8 Replacing Cursor Section

4.8.1 Releasing Head Lock

Explains how to release the head lock with the power turned off.

4.9 Replacing Maintenance Section

4.9.1 Removing Maintenance Inner Cover

Explains how to remove the maintenance inner cover.

4.10 Replacing IH Section

4.10.1 Replacing Ink ID Board Assembly

Details how to replace the ink ID board assembly.

5 Self-Diagnosis Mode

5.3 Operations in Self-Diagnosis Mode

Explains how to operate in self-diagnosis mode and lists items.

5.4 Platen Adjustment Menu

Allows setting pre-heater and platen heater temperature for adjustment.

5.5 Inspection Menu

Performs inspections on circuit boards, sensors, and fans, displaying history.

5.6 Ink Charging Menu

Allows charging ink for the print heads, including initial and small amounts.

5.7 Adjustment Menu

Enables alignment of printing position and media feed correction.

5.8 Cleaning Menu

Allows cleaning ink from the print heads using different modes.

5.11 Parameter Menu

Allows modification of set values for adjustment items like initialization and update.

5.13 Endurance Running Menu

Performs endurance running tests on mechanicals and the head.

5.15 ExControl Menu

Diagnoses equipment on the controller board, checking version, sensors, fans, and history.

5.2 Preparation

5.2.2 Starting Up

Explains how to start up the self-diagnosis function.

5.3.2 Diagnosis Items in Self-Diagnosis Menu

5.4 Platen Adjustment Menu

5.5 Inspection Menu

5.5.3 Operation Panel Menu

Checks functions of operation panel keys, LCD, and LEDs.

5.5.4 Sensor Menu

Displays sensor status and provides replacement/adjustment references.

5.5.7 History Menu

Checks maintenance and serious error history, and initializes error history.

5.6 Ink Charging Menu

5.7 Adjustment Menu

5.7.1 Head Nozzle Check Menu

Prints patterns to check ink discharge performance of head nozzles.

5.7.2 Skew Check Menu

Feeds paper to check skew size using sensor and media edge differences.

5.8 Cleaning Menu

5.11 Parameter Menu

5.13 Endurance Running Menu

5.15 ExControl Menu

6 Maintenance Mode 2

6.3 Maintenance Menu

7 Adjustment

7.8 Head Accuracy Adjustment

7.8.1 Head Alignment (Horizontal Height)

Explains procedure to adjust head slant in horizontal direction.

7.8.2 Head Alignment (Vertical Slant)

Describes procedure to adjust head slant in vertical direction.

7.9 PG Height Adjustment

7.9.2 Adjustment Procedure

Details the steps for performing carriage height adjustment.

7.10 P_EDGE Sensor Sensitivity Adjustment

7.10.2 Adjustment Procedure

Details the steps for adjusting P_EDGE sensor sensitivity.

7.11 P_REAR Sensor Sensitivity Adjustment

7.11.2 Adjustment Procedure

Details the steps for adjusting P_REAR sensor sensitivity.

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