Planmeca PlanMill 40

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Chapter A: General and technical data 2 Symbols on product labels

Technical manual Planmeca PlanMill 40 7

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Table of Contents3
Chapter A: General and Technical Data7
Introduction7
Symbols on Product Labels8
Associated Documentation10
Warnings and Precautions11
Technical Specifications14
Applicable Standards14
Approvals15
Glossary16
Mechanical Design17
Motion Base17
Electronics Box18
Circulation System19
Pneumatics System20
Enclosure22
Chapter B: Preventive Maintenance23
Scheduled Maintenance23
Tools Required23
Additional Tools25
Preventive Maintenance Schedule26
Maintenance Icons27
Maintenance Procedures28
Inspecting Pneumatic Filter Bowls for Moisture28
Inspecting Profile Sensor and Verifying Profile Sensor Signal29
Tool Profiler Verification29
Inspecting Tool Changer 6-Pack, Bumper and Nose Seal for Damage or Wear34
Verifying Correct Interlock Switch Function35
Fluid Tank Cleaning36
Cleaning Collet and Spindle Caps37
Spindle Packing43
Tank Level Sensors and Filter Basket46
Orientation Sensor49
Chapter C: Calibration51
Overview51
Tools Required52
Tool Changer Calibration53
Profiler Sensor Calibration59
Origin Calibration62
Verifying Calibration69
"Verifying Calibration69
Refine 2 Calibration71
Chapter D: Troubleshooting73
Troubleshooting Tables73
Tool Changer Problems73
Nose Seal74
Spindles Problems75
Tool Holder75
Cleaning Collet and Spindle Caps75
Grind Chamber Lid Problems79
Mandrel Holder Problems80
Circulation System Problems81
Motion System Problems83
Pneumatics Problems83
Electronics Problems84
Troubleshooting86
Troubleshooting Tool Walking86
Troubleshooting Firmware Update Requiring Warning87
Troubleshooting Mill "Fails to Initialize" Error87
Troubleshooting Mill Motion System91
Troubleshooting Popping Noise94
Chapter E: Basic Repair Procedures95
Overview95
Mill Covers96
Top Cover96
Side Panels98
Rear Cover99
Tank Drawer100
Electronics Box101
Power Supply Module102
CPU Module104
Amplifier Module105
Fan (Electronics Box Exhaust)106
Fuse Power Entry Module108
Cable Restraint Plate110
LCD Touch Display Assembly111
Mounted Accelerometer Processor Assembly112
Lower Electronics Box (E-Box)115
Grind Chamber Lid/Adapter Assembly119
Lid/Adapter119
Lid121
Lid Latch125
Interlock Switches125
LED Boards126
Sliding Wall127
Tool Changer129
Tool Changer Actuation Adjustments139
If the Open Actuation Is too Fast Proceed as Follows140
If the Open Actuation Is too Slow then Proceed as Follows141
If the Close Action Is too Fast Proceed as Follows141
If the Close Action Is too Slow Proceed as Follows142
Tool Changer Closed Sensor Adjustment142
Raising Z-Axis and Setting Z-Brake143
Adjusting Tool Changer Close Sensor Position145
Nose Seal146
Tool Bumber147
Tool Holder149
Profile Sensor150
Circulation System152
Circulation Pump152
Water Pressure Switch155
Float Switch156
Pneumatics System157
Pneumatics Assembly157
Pneumatics Tubing Routing160
Solenoid Valve161
Pilot Valve162
Regulator, Filter and Water Separator163
Pressure Multiplier165
Air Pressure Switch166
Motion Base Assembly Repair167
X-Axis Servo Motor and Coupling167
Y-Axis Servo Motor and Coupling170
Z-Axis Servo Motor and Coupling174
Home and Limit Sensors Identification177
X-Axis Home Sensor178
X-Axis Limit Sensor179
Y-Axis Home and Limit Sensor180
Z-Axis Home and Limit Sensor182
Spindle and Spindle Motor184
Spindle Housing197
Quick Release Adapter199
Software Configuration201
Pulling Log Files201
Installing Software/Firmware201
Planmill 40 Touch Screen Calibration201

Planmeca PlanMill 40 - Page 9

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