9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
1.9
ITEM
TORQUE
Exhaust Pipe to Turbo Bolts 18 ft-lb (24 Nm)
Fender Flare Fastener
8 ft-lb (11 Nm)
Floor Screws
8 ft-lb (11 Nm)
Flywheel Bolt
133 ft-lbs (180 Nm),
loosen 180°, retorque
to 133 ft-lb (180 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Frame Center Joint Fastener
Step 1: 60 ft-lbs (82
Nm)
Step 2: 100 ft-lbs (149
Nm)
Frame Outer Joint Fastener
Step 1: 35 ft-lbs (47
Nm)
Step 2: 40 ft-lbs (54
Nm)
Front Bumper / Fender Screws 8 ft-ln (11 Nm)
Front Crossbar Fastener
40 ft-lbs (54 Nm)
Front Fascia Fastener
8 ft-lbs (11 Nm)
Front Gearcase
Cover Plate
Screws
11 ft-lbs (15 Nm)
Drain/Fill
Plugs
10 ft-lbs (14 Nm)
Front Gearcase Mounting Bracket
Fasteners (Front)
Vehicles built before 1/7/
19: 18 ft-lbs (24 Nm)
Vehicles built after 1/7/
19: 25 ft-lbs (34 Nm)
Front Gearcase Mounting Bracket
Fasteners (Rear)
24 ft-lbs (33 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 7 ft-lb (10 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Fuse Box Fasteners
5 ft-lb (7 Nm)
Gear Selector Knob
40 in-lb (5 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hose Clamp 35 in-lb (4 Nm)
Hub Castle Nut (front and rear) 180 ft-lbs (244 Nm)
Ignition Coil Mounting Bolt 8 ft-lb (11 Nm)
Instrument Panel Fastener
8 ft-lb (11 Nm)
Intake Cover Fasteners
36 in-lbs (4 Nm)
Intake Clamps 49 in-lb (6 Nm)
Intake Manifold Mounting
Fasteners (lower)
20 ft-lb (27 Nm)
Intake Manifold to Cyl Head
Clamps
6 ft-lb (8 Nm)
Knock / Det Sensor
15 ft-lb (20 Nm)
Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Manifold Pressure Banjo Bolt 7 ft-lb (10 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pan Bolts (M8)
M6
9 ft-lb (12 Nm)
M8
26 ft-lb (35 Nm)
Oil Pump
Mounting
Bolts
7 ft-lbs (10 Nm)
ITEM
TORQUE
Pickup
Screws
7 ft-lb (10 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Power Steering Unit Shield Screws 15 ft-lb (20 Nm)
Power Steering Bracket to Frame
Nuts
18 ft-lb (24 Nm)
Power Steering Unit to Mount
Bracket
30 ft-lb (41 Nm)
Prop Shaft Roll Hoop Fasteners 13 ft-lbs (18 Nm)
Prop Shaft Support Bearing
Bracket Fasteners (Front)
33 ft-lbs (45 Nm)
Prop Shaft Support Bearing
Bracket Fastener (Rear)
8 ft-lbs (11 Nm)
Prop Shaft to Transmission
Fasteners (Black in Color)
19 ft-lbs (26 Nm)
Prop Shaft to Transmission
Fasteners (Gold in Color)
22 ft-lb (30 ft-lb)
PVT Inner Cover
Fasteners
inner
(see image inEngine
Installation) page for
sequence
STEP 1: Torque to
37 ft-lb (50 Nm)
STEP 2: Torque to
10 ft-lb (14 Nm)
STEP 3: Loosely
install bolts by
hand
STEP 4: Torque to
37 ft-lb (50 Nm)
STEP 5: Torque to
50 ft-lb (68 Nm)
STEP 6: Torque to
37 ft-lb (50 Nm)
outer
35 in-lb (3 Nm)
Radiator Bracket
8 ft-lb (11 Nm)
Radius Rod Fasteners (Inner) 50 ft-lbs (68 Nm) + 45°
Radius Rod Fasteners (Outer) 50 ft-lbs (68 Nm) + 90°
Rear Support Fastener 8 ft-lb (11 Nm)
Rear Fascia Fastener
36 in-lbs (4 Nm)
Rear Fascia Bracket Fastener
36 in-lbs (4 Nm)
Rear ROPS Mount Fasteners
35 ft-lbs (47 Nm)
Roof Mounting
Fastener
T-40
8 ft-lbs (11 Nm)
Roof Bracket
Mounting Fastener
T-40
8 ft-lbs (11 Nm)
ROPS Seat Belt Mount Fastener
40 ft-lbs (54 Nm)
ROPS Fasteners
40 ft-lbs (54 Nm)
Seat Frame to Main
Frame
T-40
8 ft-lb (11 Nm)
M8
14 ft-lb (19 Nm)
M10
30 ft-lb (41 Nm)
Seat Base Fastener
14 ft-lbs (19 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Seat Slider Plate Screws
4 ft-lb (5 Nm)
GENERAL INFORMATION
1
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