Polaris RZR XP User Manual

1.10
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
ITEM
TORQUE
Seat Support Fastener (Front) 30 ft-lbs (41 Nm)
Shift Cable
to shifter
13 ft-lb (18 Nm)
Transmis-
sion Bracket
37 ft-lb (50 Nm)
Jam Nut
16 ft-lb (22 Nm)
Shock Guard Screws
14 in-lbs (2 Nm)
Shock
Body Cap 100 ft-lb (135 Nm)
Bearing Asm 35 ft-lb (47 Nm)
Bleed Screw
14 in-lb (2 Nm)
Eyelet 50 ft-lb (68 Nm)
Shaft Nut
22 ft-lb (30 Nm)
Shock Access Panel Fasteners
36 in-lbs (4 Nm)
Shock Mount
70 ft-lbs (95 Nm)
Shock Reservoir Mounting Clamps
(rear)
35 in-lb (4 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Snorkel Shaft Coupler Jam Nut 140 ft-lb (190 Nm)
Spark Arrestor 8 ft-lb (11 Nm)
Spark Plug 9 ft-lbs (12 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage 70 ft-lbs (95 Nm)
Stabilizer Bar
Mounting Brackets
front
20 ft-lb (27 Nm)
rear
20 ft-lbs (27 Nm) + 90°
Starter Cable Nuts
40 in-lb (5 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch Screws 9 ft-lb (12 Nm)
Starter Solenoid
Cable Nuts
35 in-lb (4 Nm)
Mounting
Bolts
8 ft-lb (11 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
Steering Tilt Shock Fastener 7 ft-lb (10 Nm)
Steering Cast Mounting Fasteners
(Lower)
42 ft-lbs (57 Nm)
Steering Cast Mounting Fasteners
(Upper)
22 ft-lbs (30 Nm)
Steering Column Mounting
Fasteners
40 ft-lb (54 Nm)
Steering Rack Mounting Bolts 50 ft-lbs (68 Nm)
Steering Shaft to EPS Unit 25 ft-lb (34 Nm)
Steering Shaft to Steering Rack 50 ft-lb (68 Nm)
Steering Wheel Fasteners 72 in-lbs (9 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Suspension Control Module (SCM)
Fasteners
8 ft-lb (11 Nm)
Taillight Mounting Nuts 24 in-lb (3 Nm)
Terminal Block Nuts
30 in-lb (3 Nm)
Thermostat Cover Bolts
7 ft-lb (10 Nm)
Throttle Body / ETC Bolts 7 ft-lb (10 Nm)
Throttle Pedal Mounting Fasteners 8 ft-lb (11 Nm)
Tie Rod End to Knuckle
30 ft-lbs (41 Nm) + 90°
Tie Rod Jam Nuts
40 ft-lbs (54 Nm)
ITEM
TORQUE
TMAP Fastener
7 ft-lb (10 Nm)
Trailing Arm to Frame Bolts 70 ft-lb (95 Nm)
Trailing Arm to Bearing Carrier
Fasteners
42 ft-lb (54 Nm)
Transmission
Bell Crank
Nut
18 ft-lb (24 Nm)
Case
Screws
20 ft-lbs (27 Nm)
Drain/FIll
Plugs
14 ft-lbs (19 Nm)
Isolator Bolt
(rear)
33 ft-lb (45 Nm)
Rear Mount
to Frame
22 ft-lb (30 Nm)
Park Flange
Screws
10 ft-lb (14 Nm)
Sector Gear
Cover
12 ft-lb (16 Nm)
Snorkel
Tube
Locking
Screw
10 ft-lb (14 Nm)
Turbo Actuator Rod Heim Joint
Fasteners
7 ft-lb (10 Nm)
Turbo Boost Control Valve Bolts
8 ft-lb (11 Nm)
Turbo Mounting Bolts 18 ft-lb (24 Nm)
Turbo Oil Banjo Bolt 33 ft-lb (45 Nm)
Turbo Oil Drain Tube Fasteners
11 ft-lb (15 Nm)
Turbo Oil Line Clamps 35 in-lb (4 Nm)
Valve Cover Bolts
7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Fasteners 8 ft-lb (11 Nm)
Water Pump
Impeller
Impeller
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
Cover Bolts
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
Winch Cover Fastener
22 in-lb ( 3 Nm)
Winch Mounting Plate Fasteners 18 ft-lbs (24 Nm)
Wheel Lug Nuts 120 ft-lbs (163 Nm)
GENERAL INFORMATION

Polaris RZR XP Specifications

General

Brand	Polaris
Model	RZR XP
Category	Offroad Vehicle
Language	English