Polaris RZR XP

IX.4
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
Valve Lash - Tappet Selection ................................. 3.106
Valve Sealing Test ..................................................3.98
Valve Seat Reconditioning........................................3.65
Engine Service Panel ............................................... 11.18
EPS
Installation ............................................................8.16
Operation ........................................................... 12.36
Pre-Positioning / Steering Angle Centering ..................8.20
Removal................................................................ 8.7
Troubleshooting ................................................... 10.48
ETC .......................................................................4.42
Replacement.........................................................4.43
Testing .................................................................4.42
ETC Learn Procedure ................................. 4.9, 4.43, 10.21
Exhaust
Assembly View ......................................................3.15
Spark Arrestor .......................................................2.33
Exhaust Pipe
Installation ............................................................3.23
Removal...............................................................3.17
F
Fan
Control Circuit Bypass Test..................................... 12.31
Replacement....................................................... 12.31
Testing ............................................................... 12.30
Fender / Fender Flair
Removal (rear)..................................................... 11.21
Final Drive
Special Tools.......................................................... 7.2
Floor
Assembly View .................................................... 11.15
Removal............................................................. 11.23
Flywheel
Installation ............................................................3.95
Removal...............................................................3.69
Flywheel / Starter Drive Exploded View ..........................3.94
FOX Shock
Assembly .............................................................8.45
Assembly View ......................................................8.36
Disassembly .........................................................8.38
Front A-arm
Replacement.........................................................8.23
Front Bearing Carrier .................................................. 7.5
Front Body
Removal............................................................. 11.19
Front Bumper
Removal............................................................. 11.18
Front Gearcase
Assembly .............................................................7.38
Assembly View ......................................................7.28
Disassembly / Inspection .........................................7.36
Installation ............................................................7.41
Lubrication............................................................2.45
Removal...............................................................7.32
Vent Line
Vent line Routing .................................................7.29
Front Suspension
Assembly View ......................................................8.22
Fuel Injector
O-rings.................................................................4.10
Replacement.........................................................4.12
Test ..................................................................... 4.11
Troubleshooting ..................................................... 4.11
Fuel Injectors
Operation Overview ................................................4.10
Fuel Line
Removal / Installation ..............................................4.16
Removal / Installation (EVAP Models) .........................4.17
Fuel Pressure Sensor.................................................4.38
Fuel Pressure Test.....................................................4.32
Fuel Pump
Fuel Sender Test ....................................................4.37
Operation Overview ................................................4.31
Pressure Test ........................................................4.32
Replacement.........................................................4.33
Fuel Sender Test .......................................................4.37
Fuel System .............................................................4.14
Assembly View (EVAP)............................................4.15
Priming ................................................................. 4.7
Special Tools.......................................................... 4.3
Troubleshooting ................................................... 10.36
Fuel Tank
Assembly View ......................................................4.25
Installation ............................................................4.28
Removal...............................................................4.26
Vent Inspection ......................................................2.41
Fuel Vent
Routing ................................................................4.20
Routing (EVAP Models) ...........................................4.22
Fuse
Power Circuits ..................................................... 12.40
Fuse Box ............................................................... 12.37
Fusible Link............................................................ 12.41
G
Gear Position Switch................................................ 12.16
Grease Lubrication Points ...........................................2.27
Ground
Engine / Chassis ....................................................2.55
H
Head Pipe
Installation ............................................................3.21
Removal...............................................................3.19
Headlight
Adjustment ......................................................... 12.28
Replacement....................................................... 12.28
Headlight Switch ..................................................... 12.14
Heat Shield
Inspection.............................................................2.34
Hood
Removal............................................................. 11.19
Hood / Front Body ................................................... 11.10
Hub
Assembly View-Front ..............................................7.46
Assembly View-Rear...............................................7.47
Wheel Hub (Rear) ..................................................7.47
Wheel hub-front .....................................................7.46
Hydraulic Brake System Operation................................. 9.7
I
Ignition Coil ............................................................ 12.19
Replacement....................................................... 12.19
Test ................................................................... 12.19
Injector
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