Polaris RZR XP

IX
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
IX.5
O-rings.................................................................4.10
Inspection
Pre-Ride................................................................ 2.4
,Installation (Front)............................................... 7.5, 7.12
Installation (Rear) ......................................................7.14
Instrument Cluster
Information Display Area........................................ 12.10
Overview ..............................................................12.8
Pinouts .............................................................. 12.13
Intake
Assembly View ......................................................3.12
Pre-Filter Service ...................................................2.42
Intake Duct
Draining ...............................................................2.43
Intercooler
Installation ............................................................3.37
Removal...............................................................3.35
Intermittent ............................................................ 10.33
K
Key Switch............................................................. 12.14
Keys
Replacement.......................................................... 1.3
Knock Sensor
Overview ..............................................................4.39
Replacement.........................................................4.39
Testing .................................................................4.39
L
Leakdown Test .........................................................2.30
Lubricants................................................................. 2.3
Lubrication
Grease Points........................................................2.27
Lubrication Specification
Engine .................................................................. 3.4
M
MAG Cover
Installation ............................................................3.96
Removal...............................................................3.68
Main Bearing
Selection Chart ......................................................3.84
Main Frame
Assembly
Torque Sequence .............................................. 11.13
Main Harness
Replacement....................................................... 12.47
Maintenance
Battery .................................................................2.55
Quick Reference ....................................................2.25
Steering System.....................................................2.49
Maintenance Intervals ................................................. 2.5
Manifold Pressure Sensor ...........................................4.38
Master Cylinder
Installation ............................................................. 9.8
Removal................................................................ 9.8
Master Torque Table ................................................... 1.8
Meter.................................................................... 10.30
Misfire Detection ..................................................... 10.37
Mode Switch (Dynamix) .....................................8.55, 12.17
Model Number Designation .......................................... 1.2
Motor Mount
Replacement.........................................................3.46
Muffler
Installation ............................................................3.17
Removal...............................................................3.16
O
O-rings
Fuel Injector ..........................................................4.10
Oil Change
Engine .................................................................2.29
Transmission.........................................................2.48
Oil Drain Tube Service
Turbocharger.........................................................3.30
Oil Flow Chart............................................................ 3.6
Oil Level Check
Engine .................................................................2.28
Oil Pressure Test........................................................ 3.5
One-Way Clutch
Assembly .............................................................3.94
Open Circuit Voltage Test.......................................... 12.26
Oxygen Sensor .........................................................4.46
Replacement.........................................................4.47
P
Pad
Installation (rear) ....................................................9.27
Pads
Installation-Front ....................................................9.19
Removal (rear).......................................................9.22
Pads, Brake
Inspection.............................................. 2.53, 9.17, 9.24
Parasitic ................................................................ 10.34
Pedal Position Sensor ................................................4.44
Replacement.........................................................4.45
Testing .................................................................4.44
Piston
Cylinder Clearance .................................................3.81
Disassembly / Inspection .........................................3.79
Installation ............................................................3.87
Ring Installation .....................................................3.85
Ring Installed Gap ..................................................3.80
Ring to Groove Clearance ........................................3.80
Piston Removal.........................................................3.77
Piston Ring
Removal...............................................................3.80
Plunging Joint / Boot
Replacement (Inner) ...............................................7.18
Polaris Mobile Digital Wrench (PMDW) ........................ 10.24
Power Steering Unit
Installation ............................................................8.16
Pre-Positioning / Steering Angle Centering ..................8.20
Removal................................................................ 8.7
PPS .......................................................................4.44
Replacement.........................................................4.45
Testing .................................................................4.44
Pre-Filter
Service - Intake......................................................2.42
Service - PVT ........................................................2.44
Pre-Ride Inspection .................................................... 2.4
Pressure Test
Cooling System.............................................. 2.37, 3.34
Primary Clutch
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