Polaris RZR XP

IX.6
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
Assembly ............................................................. 5.11
Assembly View ....................................................... 5.7
Disassembly / Inspection .......................................... 5.8
Installation ............................................................5.13
Shift Weight Inspection ............................................. 5.8
Slider Plate Inspection.............................................. 5.8
Probe ................................................................... 10.31
Probing ................................................................. 10.31
Processing Capability.................................................8.54
Prop Shaft
Assembly View ......................................................7.25
Installation ............................................................7.27
Removal...............................................................7.21
Removal (S4) ........................................................7.23
Support Bearing Replacement ..................................7.25
Publication Numbers ................................................... 1.3
Pump
Electric Coolant.................................................... 12.33
PVT
Drive Clutch Removal............................................... 5.6
Pre-Filter Service ...................................................2.44
Troubleshooting ................................................... 10.41
PVT Drain................................................................2.44
PVT System
Drive Clutch Operation ............................................. 5.3
Driven Clutch Operation............................................ 5.3
Special Tools.......................................................... 5.2
Q
Quick Reference
Maintenance .........................................................2.25
R
Radiator ..................................................................3.38
Inspection / Cleaning...............................................2.38
Radius Rod
Service ................................................................8.31
Rear Bumper
Assembly View .................................................... 11.17
Removal............................................................. 11.19
Rear Fenders ......................................................... 11.16
Rear Suspension
Assembly View ......................................................8.27
Rear-Assembly View...............................................8.27
Reflash Authorization ............................................... 10.21
Relay
Power Circuits ..................................................... 12.40
Relay Box .............................................................. 12.37
Replacement............................................................3.38
Replacement (Front) ................................................... 7.4
retention................................................................ 12.44
Retention.................................................................. 9.4
retention (4-seat)............................................ 12.45-12.46
Rocker Panel
Removal............................................................. 11.23
Rocker Panels
Assembly View .................................................... 11.15
Roof
Installation .......................................................... 11.31
Roof Assembly ......................................................... 11.5
ROPS
Installation .......................................................... 11.26
Installation (4 Seat)............................................... 11.32
routing .................................................................. 12.44
Routing ........................................................... 9.4, 12.43
routing (4-seat) .............................................. 12.45-12.46
S
Seat
Removal............................................................. 11.18
Seat Assembly........................................................ 11.14
Seat Belt
Switch................................................................ 12.15
Secondary Clutch
Assembly .............................................................5.18
Assembly View ......................................................5.16
Disassembly / Inspection .........................................5.17
Installation ............................................................5.18
Removal........................................................ 5.14-5.15
Sensor
Air Temperature Sensor ...........................................4.38
BAP ....................................................................4.38
Boost Pressure ......................................................4.38
Crankshaft Position ................................................4.40
Fuel Pressure ........................................................4.38
Knock, Overview ....................................................4.39
Knock, Replacement ...............................................4.39
Knock, Testing .......................................................4.39
Oxygen ................................................................4.46
TMAP ..................................................................4.38
Service ................................................................. 10.30
Service Panel ......................................................... 11.18
Service Products ........................................................ 2.3
Shift Cable
Adjustment ............................................................ 6.4
Inspection.............................................................. 6.3
Shift Lever
Installation ............................................................. 6.3
Removal................................................................ 6.3
Shift Weight
Inspection.............................................................. 5.8
Shock
Assembly View ......................................................8.33
Removal / Installation ..............................................8.33
Replacement.........................................................8.33
Specifications (front) ...............................................8.34
Specifications (rear) ................................................8.35
Shocks
Dynamix...............................................................8.50
Short ........................................................... 10.32-10.33
Slider Plate
Inspection.............................................................. 5.8
Snorkel Gear Backlash ...............................................6.16
Spark Arrestor ..........................................................2.33
Spark Plug
Service ................................................................2.56
Special Tools
Body / Frame......................................................... 11.3
Brakes .................................................................. 9.2
Electrical ..............................................................12.3
Engine .................................................................. 3.4
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
Master .................................................................. 1.4
PVT System ........................................................... 5.2
Steering ................................................................ 8.3
Suspension............................................................ 8.3
Transmission.......................................................... 6.2
INDEX