Polaris RZR XP

IX
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
IX.7
Specification
Valve Stem ...........................................................3.64
Valve Stem Diameter ..............................................3.64
Specifications
Brakes .................................................................. 9.2
Engine .................................................................. 3.7
SPN 516110 Diagnostics .......................................... 10.51
Spring
Replacement.........................................................8.33
Stabilizer Bar
Installation (rear) ....................................................8.32
Removal (Front)
Installation (Front) ...............................................8.24
Removal (rear).......................................................8.32
Starter
One-Way Clutch Assembly.......................................3.94
One-Way Clutch Disassembly...................................3.70
One-Way Clutch Inspection ......................................3.69
Starter Solenoid
Operation ........................................................... 12.35
Replacement....................................................... 12.35
Test ................................................................... 12.35
Static .................................................................... 10.30
Stator
Testing ............................................................... 12.21
Stator Cover
Installation ............................................................3.96
Removal...............................................................3.68
Steering
Assembly View ....................................................... 8.4
Special Tools.......................................................... 8.3
Steering Rack
Installation ............................................................8.12
Removal................................................................ 8.9
Steering Shaft
Bushing Replacement .............................................8.19
Installation (lower) ..................................................8.16
Installation (upper)..................................................8.18
Removal (lower)...................................................... 8.8
Removal (Upper)..................................................... 8.5
Steering System
Inspection.............................................................2.49
Steering Wheel
Free-play..............................................................2.49
Removal................................................................ 8.6
Suspension
Front - Assembly View.............................................8.22
Inspection.............................................................2.52
Special Tools.......................................................... 8.3
Suspension Control Module.........................................8.51
Suspension Mode Switch (Dynamix) ....................8.55, 12.17
Switch
AWD/2WD .......................................................... 12.15
Brake................................................................. 12.16
Headlamp........................................................... 12.14
Key ................................................................... 12.14
Seat Belt ............................................................ 12.15
Suspension Mode (Dynamix) ...........................8.55, 12.17
Transmission....................................................... 12.16
Symptom Checklist ...................................................... 51
T
Taillight
Replacement....................................................... 12.29
Tap / Drill Sizes {Metric} ..............................................1.18
Tap / Drill Sizes {SAE} ................................................1.18
Testing ................................................ 10.30, 10.32-10.35
Thermostat
Replacement.........................................................3.42
Throttle Body............................................................4.42
Replacement.........................................................4.43
Throttle Pedal
Inspection.............................................................2.41
Tie Rod End Inspection...............................................2.49
Timing
Camshaft - Quick Reference ................................... 3.103
Tire
Inspection.............................................................2.46
Pressure ..............................................................2.47
Tire Balancing ..........................................................7.48
Tires
Rotation ...............................................................2.47
TMAP Sensor ...........................................................4.38
Torque Sequences
Engine .................................................................. 3.9
Torque Specifications
Master .................................................................. 1.8
Trailing Arm
Removal / Installation ..............................................8.28
Spherical Bearing Replacement ................................8.30
Transmission
Assembly .............................................................6.16
Disassembly ......................................................... 6.11
Gear, Shaft, Bearing Inspection .................................6.15
Installation ............................................................. 6.8
Lubrication............................................................2.48
Oil Change............................................................2.48
Oil Level Check......................................................2.48
Removal................................................................ 6.5
Snorkel Gear Backlash ............................................6.16
Special Tools.......................................................... 6.2
Troubleshooting ................................................... 10.43
Vent Line ..............................................................6.10
Transmission Switch ................................................ 12.16
Trouble Code
List.................................................................... 10.25
Troubleshooting
Brake Noise ........................................................ 10.46
Clutch ................................................................ 10.41
Cooling System.................................................... 10.15
Dynamix............................................................. 10.51
Engine ............................................................... 10.13
Fuel Injector .......................................................... 4.11
Fuel System ........................................................ 10.36
Misfire Detection .................................................. 10.37
Transmission Shifting Difficulty................................ 10.43
Turbocharger....................................................... 10.15
Turbo
Installation ............................................................3.21
Removal...............................................................3.19
Turbocharger
Inspection.............................................................3.24
Oil Drain Tube Service.............................................3.30
Operation Overview ................................................ 3.11
Troubleshooting ................................................... 10.15
U
U-joint
Disassembly .........................................................7.25
INDEX