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AT5600
Voltech AT5600 User Manual
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AT5600 User Man
ual 98-119 issue
14
Page
91
LVOC
Low Voltage
Open Circuit
All transform
ers
All other windings
Correct secondar
y
turns. Correct
phasing
LSB
Inductance with
Bias Current
(Series Circuit)
Transform
ers for use
in applications where
passing significant
(DC) bias current is
part of the norm
al
operation
One winding
Correct number of
turns. Right grade of
core m
aterial Core
correctly assem
bled
LPB
Inductance with
Bias Current
(Parallel Circuit)
Transform
ers for use
in applications where
passing significant
(DC) bias current is
part of the norm
al
operation
One winding
Correct number of
turns. Right grade of
core m
aterial Core
correctly assem
bled
OUT
Output to User
Port
Allows the AT
to
perform external
switching as part of
the test program
.
R2
DC Resistance
Match
SMPS, audio &
telecom
All windings
Checks m
atching
between windings
L2
Inductance
Match
SMPS, audio &
telecom transf
ormers
All windings
Checks m
atching
between windings
C2
Capacitance
Match
SMPS, audio &
telecom transf
ormers
All
W
indings
Checks c
orrect
winding position on
bobbin
GBAL
General
Longitudinal
Balance
Audio & telecom
transformers
Selected W
indings
Checks c
ommon
mode rejec
tion ratio
LBAL
Longitudinal
Balance
Audio & telecom
transformers
Selected W
indings
Checks c
ommon
mode rejec
tion ratio
ILOS
Insertion Loss
Audio & telecom
transformers
Selected W
indings
Checks
losses within
the transform
er
RESP
Frequency
Response
Audio & telecom
transformers
Selected W
indings
Checks loss
es over a
range of frequencies
RLOS
Return Loss
Audio & telecom
transformers
Selected W
indings
Checks loss
es
returned b
y a
transformer
Z
Impedance
Audio & telecom
transformers
Selected W
indings
Checks im
pedance at
a given frequenc
y
ZB
Impedance +
bias
Audio & telecom
transformers
Selected W
indings
Checks im
pedance at
a given frequenc
y
ANGL
Impedance
Phase Angle
Audio & telecom
transformers
Selected W
indings
Finds phase shift
between Voltage and
Current on a winding.
PHAS
Interwinding
Phase Test
Audio & telecom
transformers
Selected W
indings
Measures phase sh
ift
between a pair of
windings
90
92
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
11
AT5600 New Features
11
How to Use this Manual
12
How to Use this Manual - English
12
Mode D'utilisation de Ce Manuel - Français
12
Verwendung dieses Handbuchs - Deutsch
13
Cómo Usar Este Manual - Español
13
Come Usare Questo Manuale - Italiano
14
Zo Gebruikt U Deze Handleiding - Nederlands
14
Sådan Bruger du Denne Manual - Dansk
15
Så Här Använder du Bruksanvisningen - Svenska
15
TäMän Oppaan Käyttöohjeet - Suomi
16
Použití Této Příručky - Ceština
16
Hogy Kell Használni Ezt a Kézikönyvet - Magyar
17
Jak Korzystać Z Niniejszej Instrukcji - Polski
17
Kılavuzun KullanıMı - Türkçe
18
General Safety Instructions
19
General Safety Instructions - English
19
Consignes Générales de Sécurité - Français
20
Allgemeine Sicherheitshinweise - Deutsch
21
Instrucciones Generales de Seguridad - Español
22
Istruzioni Generali DI Sicurezza - Italiano
23
Algemene Veiligheidsinstructies - Nederlands
24
Generel Sikkerhedsvejledning - Dansk
25
Allmänna Säkerhetsanvisningar - Svenska
26
Yleiset Turvallisuusohjeet - Suomi
27
Obecné Bezpečnostní Pokyny - Ceština
28
Általános Biztonsági Utasítások - Magyar
29
Ogólne Instrukcje Bezpieczeństwa - Polski
30
Genel Güvenlik Talimatları - Türkçe
31
Package Contents
32
2 System Overview
33
What Is the AT5600
33
What Is the AT5600 Used for
34
AT5600 Features Summary
34
Front Panel Description
35
Rear Panel Description
37
Air Circulation
41
Tilt Feet
42
Lifting Points
42
A Typical Installation
43
Server PC - Results and Test Program Management
43
Editor PC - Test Program Development
43
Test Fixture
44
Light Curtain (or Another Safety Device)
44
3 Using the AT5600
45
Usage Overview
45
Test Fixtures
46
Creating Test Programs - at Editor
47
Utilizing Editor Test Programs
49
Storing Programs on the Server
49
Results Printing
51
Report Format
51
Recommended Configuration
53
Operating the AT5600 in Production Test
54
Manual Use
54
Robotic Operation
54
4 AT5600 Functional Description
55
Behind the Front Panel
55
Test Nodes
55
Relay Switching Matrix
56
Processors
56
Test Sources
56
Measurement Circuits
57
Touch Screen & Buttons
58
Interfaces
58
How Does the AT5600 Tester Run a Test
59
5 Getting Started
61
Installing the AT5600
61
Installing the Windows Software
61
Install the Server Software
61
Quick Start Tutorial
62
Creating a Simple Schematic
62
Creating the Test Program
64
Running the Program from the Editor
71
Transferring the Program to the Server
72
USB Printer Setup
77
6 Safety Systems
81
Introduction
81
Recommended Safety Systems
82
Description of the OMRON Light Curtain System
82
Description of the Banner Light Curtain System
82
Constructing Your Own Safety System
83
Safety Notices
84
A Typical Installation of a Safety System
84
The AT5600 Safety System User Interface
86
Constructing Safe Fixtures
87
DC1000 DC Bias Current Source
87
AC Interface Fixture
87
7 Tests and Test Conditions
89
Available Tests
89
LOW VOLTAGE Tests
90
HIGH VOLTAGE Tests
92
DC1000 Tests
93
AC INTERFACE Tests
93
Self-Resonant Frequency
94
Explanation of Integration
95
CTY - Continuity
97
R - Winding Resistance
98
RLS or RLP - Equivalent Series or Parallel Resistance
100
LS or LP - Inductance (Series or Parallel Circuit)
101
LSB or LPB-Inductance with Bias Current (Series or Parallel Circuit)
104
QL - Quality Factor
105
D - Dissipation Factor or tan
106
LL - Leakage Inductance
107
C - Interwinding Capacitance
109
TR - Turns Ratio
112
TRL - Turns Ratio by Inductance
117
Z, ZB - Impedance, Impedance with Bias
119
R2 - DC Resistance Match
120
L2 - Inductance Match
121
C2 - Capacitance Match
124
GBAL - General Longitudinal Balance
126
LBAL - Longitudinal Balance
129
ILOS - Insertion Loss
130
RESP - Frequency Response
131
RLOS - Return Loss
132
ANGL - Impedance Phase Angle
133
PHAS - Interwinding Phase Test
134
OUT - Output to User Port
135
IR - Insulation Resistance
136
Hpdc - DC Hi-Pot (Eht)
137
Hpac - Ac Hi-Pot (Eht)
138
SURG - Surge Stress Test
140
WATT - Wattage
144
WATX - Wattage (External Source)
145
STRW - Stress Watts
147
STRX - Stress Watts (External Source)
148
MAGI - Magnetizing Current
150
MAGX - Magnetizing Current (External Source)
152
VOC - Open Circuit Voltage
154
VOCX - O/C Voltage (External Source)
156
LVOC - Low Voltage Open Circuit
158
ILK - Leakage Current Test
160
LSBX - Inductance with External Bias (Series Circuit)
161
LPBX - Inductance with External Bias (Parallel Circuit)
162
ZBX - Impedance with External Bias
163
ACRT - AC HI-POT Ramp
164
DCRT - DC HI-POT Ramp
165
ACVB - AC Voltage Break down
166
DCVB - DC Voltage Break down
167
8 Front Panel Operation
169
Introduction
169
The Touch Screen Display
169
RUN and STOP Buttons
170
User Input
170
Splash Screen
171
Power on
171
Part List
172
Entering a Part Number
173
Serial Number
175
Batch
176
Operator
177
Compensation
178
Run Screen
182
Results
183
Self-Test
184
Set up
186
Sound
187
Clock
188
Server
189
Network
190
Unit Info
191
Status Bar Icons
192
Testing Wound Components
193
A Typical Workflow
193
Traceability
194
STOP on FAIL Function
195
Getting the Results
196
9 Troubleshooting
199
Measurement Error Codes
199
Self-Test Error Codes
199
Editor Error Codes
200
Status Code Example
200
Correcting Errors
202
Safety Interlock Error
202
Temperature Error
202
Voltage Present Error
203
10 Specifications
205
Specification Summary
205
Accuracy Specifications - Available Tests
209
R Test
209
LS, LP, RLS, RLP, LL and C Tests
210
QL and D Tests
211
TR Test
212
TRL Test
213
MAGI Test
214
MAGX Test (External Source)
215
VOC Test
216
VOCX Test (External Source)
217
LVOC Test
218
IR Test
219
HPDC Test
220
HPAC Test
221
LSB and LPB Tests
222
WATT and STRW Tests
223
WATX and STRX Tests (External Source)
224
SURG Test
225
L2, C2 and R2 Tests
226
GBAL Test
227
LBAL and ILOS Tests
228
RESP Test
229
RLOS Test
230
Z and ZB Test
231
ANGL Test
232
PHAS Test
233
ILK Test
234
LSBX and LPBX Tests
235
ZBX Test
236
ACRT Test
237
DCRT Test
238
ACVB Test
239
DCVB Test
240
Interface Specifications
241
Server Port
241
Auxiliary Port
241
Remote Port
242
Peripheral Interface
244
Safety Interlock
245
User Port
246
Ethernet Port
248
Front and Rear USB 'A' Ports
248
USB 'B' Port
248
Environmental Conditions
249
Mechanical
250
EMC Compliance
251
Declaration of Conformity
251
11 Maintenance
253
Air Filters
253
Removing the Right-Hand Side Panel
253
Removing the Air Filters
254
Test Probes
254
Power Cords
254
Cleaning
254
12 Warranty and Service
255
Warranty Information
255
Post-Sale Warranty Agreement
255
Service and Calibration
256
Accessories
257
13 Test Fixtures
259
Introduction
259
The Voltech Fixture System
260
Description of the Fixture System
260
Compatible Connection Types
261
The Voltech 40 Socket Fixture
261
Making Fixture Connections - Kelvin Connections
262
Compensation
264
Compensation Summary - Available Tests
265
Equipment Required
266
General Notes
268
Beware of High Voltages
268
Kelvin Connections
269
Mechanical Problems
269
Cleaning Test Pins
269
14 At Series Editor Software
271
Introduction
271
Installing the Editor Software
272
Computer Requirements
272
Installing the USB Drivers
272
Installing the Main Application
273
Starting for the First Time
273
Running the Software
273
Language Configuration
273
Communications Configuration
273
Schematic Editing
274
Adding a Transformer Winding
274
Connecting the Winding Terminals to Nodes
276
Deleting a Winding
276
Renaming a Terminal
277
Adding a Terminal to an Existing Winding
277
Deleting a Terminal from an Existing Winding
278
Adding a Core Connection
278
Deleting a Core Connection
279
Adding a Screen Connection
279
Deleting a Screen Connection
279
Creating the Program
280
Setting the Program Options
280
Results Printing
281
Kelvin Pre-Check
282
Operator Numbering
285
Batch Numbering
285
Serial Numbering
285
Send Results to Server
285
Send Retry Results to Server
285
Stop on Fail
286
Date and Time on Reports
287
Disable Test Failures Due to ALC Error
287
AQL (Acceptable Quality Level)
288
Run Audit Test Every [X] Parts Tested
288
Fixture ID
289
External AC Source
289
Custom Text
289
Program Edit
290
Adding Tests
291
Inserting Tests
292
Modifying Tests
294
Deleting Tests
295
Test Parameters
296
Test Limits
297
Using the Measure Button
299
Verifying Your Program
303
Compensation
305
Hints and Tips
307
Schematic
307
Test Order
307
Test Grouping
309
Programming Tests
311
CTY - Continuity
312
R - Winding Resistance
313
RLS or RLP - Equivalent Series or Parallel Resistance
314
LS or LP - Winding Inductance (Series or Parallel Circuit)
316
LSB or LPB - Inductance with Bias (Series or Parallel Circuit)
318
QL - Quality Factor
320
D - Dissipation Factor or tan
322
LL - Leakage Inductance
323
C - Interwinding Capacitance
325
TR - Turns Ratio
326
TRL - Turns Ratio (by Inductance)
330
Z, ZB - Impedance
332
L2 - Inductance Match
334
C2 - Capacitance Match
335
GBAL - General Longitudinal Balance
337
LBAL - Longitudinal Balance
339
ILOS - Insertion Loss
340
RESP - Frequency Response
341
RLOS - Return Loss
342
ANGL - Impedance Phase Angle
343
PHAS - Interwinding Phase Test
345
OUT - Output to User Port
347
IR - Insulation Resistance
348
HPDC - DC Hi-Pot (EHT)
349
HPAC - AC Hi-Pot (EHT)
350
SURG - Surge Stress Test
351
WATT - Wattage
353
WATX - Wattage (External Source)
354
STRW - Stress Wattage
355
STRX - Stress Watts (External Source)
356
MAGI - Magnetizing Current
357
MAGX - Mag. Current (External Source)
358
VOC - Open Circuit Voltage
359
VOCX - O/C Voltage (External Source)
361
LVOC - Low Voltage Open Circuit
363
ILK - Leakage Current Test
364
LSBX - Inductance with External Bias (Series Circuit)
365
LPBX - Inductance with External Bias (Parallel Circuit)
367
ZBX - Impedance with External Bias
369
ACRT - AC Hi-Pot Ramp
371
DCRT - DC Hi-Pot Ramp
372
ACVB - AC Voltage Break down
373
DCVB - DC Voltage Break down
374
Firmware Upgrades
375
Self-Test
376
Customize Tester
378
15 At Series Server Software
379
Introduction
379
Installing the Server Software
380
Computer Requirements
380
Installation Instructions
380
Starting for the First Time
381
Running the Software
381
Initial Configuration
381
Setting up the Options
382
Communications
382
Directories
386
Groups
387
Password
387
Results
388
Language
388
Storing Test Programs
389
Viewing a Test Program
390
Deleting a Test Program
391
Test Results Handling
392
Receiving Test Results
392
Result Display and Analysis
393
On-Line Monitoring
394
Batch Statistics On-Line Analysis
395
On-Line Analysis Via a Database
397
Introduction
397
Setting up Database Results Storage
397
Database Tables
402
Charting and Analysis Using SPC/SQC Software
406
On-Line Analysis Via OLE
408
Transferring Server Results from Microsoft Access Database (.Mdb) to Microsoft Excel 2016 (.Xlsx)
418
Off-Line Analysis
421
16 Manual, Firmware and Software Change Log
425
AT5600 User Manual
426
AT5600 Firmware
428
AT Series Editor Software
436
4
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Voltech AT5600 Specifications
General
Brand
Voltech
Model
AT5600
Category
Test Equipment
Language
English
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