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Audi Q7 2007 User Manual
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦
Air Hose Pliers - VAS 6228-
Audi Q7 2007 ➤
Suspension, Wheels, Steering - Edition 01.2014
5. Special Tools
235
242
244
Table of Contents
Table of Contents
3
General, Technical Data
9
Technical Data
9
Chassis
9
Steering
10
Oil- and Gas-Filled Component Disposal
11
Front Shock Absorbers, Venting and Emptying
11
Rear Gas-Filled Strut, Venting
12
Front Air Suspension Strut, Emptying
13
Pressure Reservoir, Emptying
14
Shock Absorber, Checking
15
Shock Absorbers, Leaking
15
Shock Absorber Noises
15
Shock Absorbers, Checking When Removed
15
Shock Absorbers, Checking on Shock Tester
16
Positioning Vehicle on Hoist and Wheels
18
Front Suspension
19
General Information
19
Contact Corrosion
20
Repairing Damaged Threads in Longitudinal Member, Subframe to Body
20
Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring
20
Wheel Bearing in Control Position, Lifting Vehicles with Air Suspension
22
Front Axle Overview
23
Subframe, Stabilizer Bar and Coupling Rod
25
Subframe, Stabilizer Bar and Coupling Rod Overview
25
Subframe, Removing and Installing
26
Subframe, Servicing
37
Subframe, Securing
47
Stabilizer Bar, Removing and Installing
48
Coupling Rod, Removing and Installing
51
System Sensor
54
System Sensor Overview
54
Coil Spring Suspension Strut, Removing and Installing
56
Suspension Strut, Coil Spring, Servicing
58
Upper Control Arm, Removing and Installing
61
Upper Control Arm, Repairing
62
Mounting Bracket, Removing and Installing
63
Level Control System Sensor, Removing and Installing
64
Air Suspension Strut, Upper Control Arm and Level Control System Sensor
65
Air Suspension Strut, Upper Control Arm and Level Control System Sensor Overview
65
Air Suspension Strut, Removing and Installing
68
Air Suspension Strut, Filling
73
Air Suspension Strut, Repair Information
75
Front Air Suspension Strut Components
77
Front Air Suspension Strut Overview
78
Suspension Strut, Air Suspension, Servicing
79
Residual Pressure Retaining Valve, Removing and Installing
84
Upper Control Arm, Removing and Installing
86
Upper Control Arm, Repairing
86
Level Control System Sensor, Removing and Installing
88
Lower Control Arm, Wheel Bearing Housing, Wheel Hub and Wheel Bearing
89
Lower Control Arm, Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview
89
Lower Control Arm, Removing and Installing
92
Lower Control Arm, Servicing
93
Wheel Bearing Housing, Removing and Installing
101
Wheel Hub and Wheel Bearing, Removing and Installing
102
Drive Axle
107
Drive Axle Overview
107
Drive Axle Outer Joint Twelve Point Nut, Loosening and Tightening
108
Drive Axle, Removing and Installing
109
Front Drive Axle, Servicing
112
Outer CV Joint, Checking
114
Small and Large Clamps, Tightening on Inner or Outer Joint
115
Special Tools
116
Rear Suspension
125
General Information
125
Contact Corrosion
126
Repairing Damaged Threads in Longitudinal Member, Subframe to Body
126
Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring
126
Wheel Bearing in Control Position, Lifting Vehicles with Air Suspension
128
Rear Axle Overview
130
Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector
132
Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector Overview
132
Subframe, Removing and Installing
133
Subframe, Securing
136
Subframe Bonded Rubber Bushing, Replacing
137
Stabilizer Bar, Removing and Installing
141
Coupling Rod, Removing and Installing
143
Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod
146
Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod Overview
146
Lower Control Arm, Removing and Installing
148
Vehicle Level Sensor, Removing and Installing
149
Upper Front Control Arm, Removing and Installing
149
Upper Rear Control Arm, Removing and Installing
150
Tie Rod, Removing and Installing
151
Air Suspension Strut and Crossmember
153
Air Suspension Strut and Crossmember Overview
153
Air Suspension Strut, Removing and Installing
154
Air Suspension Strut, Filling
156
Air Suspension Strut, Repair Information
157
Air Suspension Strut Components
159
Air Suspension Strut Overview
160
Suspension Strut, Air Suspension, Servicing
161
Residual Pressure Retaining Valve, Removing and Installing
167
Crossmember, Removing and Installing
168
Coil Spring Suspension Strut and Crossmember
169
Coil Spring Suspension Strut and Crossmember Overview
169
Coil Spring Suspension Strut, Removing and Installing
170
Coil Spring Suspension Strut Overview
171
Rear Suspension Strut, Coil Spring, Servicing
172
Crossmember, Removing and Installing
175
Wheel Bearing Housing, Wheel Hub and Wheel Bearing
176
Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview
176
Wheel Bearing Housing, Removing and Installing
178
Wheel Hub and Wheel Bearing, Removing and Installing
180
Bonded Rubber Bushing, Removing and Installing
185
Drive Axle
189
General Information
189
Drive Axle Outer Joint Twelve Point Nut, Loosening and Tightening
189
Drive Axle, Bolted Inner Joint, Removing and Installing
190
Drive Axle, Inserted Inner Joint, Removing and Installing
193
Drive Axle, Bolted Inner Joint Overview
198
Drive Axle, Bolted Inner Joint, Servicing
200
Inner CV Joint, Bolted Inner Joint, Checking
200
Drive Axle, Bolted Inner Joint Overview
201
Drive Axle, Inserted Inner Joint, Servicing
202
Small and Large Clamps, Tightening on Inner or Outer Joint
203
Special Tools
205
Self-Leveling Suspension
216
Specifications
216
Fastener Tightening Specifications
216
Air Spring Suspension Settings Vehicle Diagnostic Tester , Connecting and Selecting
217
Functions
217
Suspension Levels
217
Vehicle Level, Adjusting
217
Vehicle Lift Mode
217
Trailer Mode
218
Cargo Mode
219
Vehicle Diagnostic Tester , Connecting and Selecting Functions
219
Self-Leveling Suspension, Servicing
221
Electrical and Electronic Components and Component Locations Overview
221
Left Front Level Control System Sensor G78 and Right Front Level Control Sensor G289 , Removing and Installing
224
Left Rear Level Control System Sensor G76 and Right Rear Level Control System Sensor G77 , Removing and Installing
225
Left Rear Level Control System Sensor G76 and Right Rear Level Control System Sensor G77 , Removing and Instal- Ling
225
Left Front Body Acceleration Sensor G341 and Right Front Body Acceleration Sensor G342 , Removing and Installing
226
Left Front Body Acceleration Sensor G341 and Right Front
226
Rear Body Acceleration Sensor G343 , Removing and Installing
227
Level Control System Control Module J197 , Removing and Installing
228
Level Control System Control Module, Programming
228
Body Acceleration Sensor, Checking Acceleration Signal
228
System, Venting or Filling
229
Control Position, Programming
229
Pneumatic Level Control System
230
Air Lines Overview
230
Air Line, Servicing
231
Connecting Piece, Replacing
232
Air Supply Unit and Solenoid Valve Block Overview
233
Air Supply Unit Without Solenoid Valve Block, Removing and Installing
236
Air Supply Unit with Solenoid Valve Block, Removing and Installing
238
Air Supply Unit Upper Section, Removing and Installing
239
Pressure Reservoir, Removing and Installing
240
Special Tools
242
Wheels, Tires, Wheel Alignment
244
Specifications
244
Fastener Tightening Specifications
244
Wheels and Tires
245
Tire Pressure Monitoring System
246
General Information
246
Tire Pressure Monitoring Control Module 2 J793 , Removing and Installing
247
Tire Pressure Monitoring System
248
General Information
248
TPMS Overview
248
Tire Pressure Monitoring Control Module J502 , Removing and Installing
249
Rear Tire Pressure Monitoring Antenna R96 , Removing and Installing
250
Tire Pressure Monitoring System Usage
250
Tire Pressure Monitoring Sensor Overview
251
Tires, Changing
252
Metal Valve Body, Removing and Installing
253
Wheel Alignment
255
General Information
255
When Vehicle Alignment Is Necessary
255
PR Number Explanations
256
Wheel Alignment Specified Values
257
Vehicle Alignment Test Requirements
258
Measure Preparations
259
Vehicle Alignment Procedure Overview
259
Steering Rack, Checking Center Position
260
Axle Alignment Control Position on Vehicles with Air Suspension, Checking
260
Wheel Run-Out Compensation
261
Front Axle Caster, Adjusting
262
Front Axle Camber, Adjusting
262
Front Axle Toe, Adjusting
262
Rear Axle Camber, Adjusting
263
Rear Axle Toe, Adjusting
263
Front Axle Toe Angle, Checking and Adjusting
263
Adaptive Cruise Control
264
Adaptive Cruise Control Sensor G550 Overview
264
Adaptive Cruise Control, General Information
265
ACC Setting Device VAS6190 , Converting for Adjustment Procedure
265
Adjustment Procedure Using ACC Setting Device VAS6190
267
Adjustment Procedure Using ACC Setting Device VAS 6430
271
Adaptive Cruise Control Sensor G550 , Removing and Installing
276
Lane Assist
278
Lane Assist, General Information
278
Calibration Procedure
279
Directional Stabilization Assistance Control Module J759 and Lens Screen, Removing and
285
Installing
285
Special Tools
286
Steering
289
Airbag Steering Wheel
289
Airbag Steering Wheel Overview
289
Airbag Steering Wheel, Removing and Installing
290
Steering Column
291
Steering Column Overview
291
Steering Column, Removing and Installing
292
Protective Boot, Removing and Installing
297
Steering Column, Handling and Transporting
297
Steering Column, Checking for Damage
299
Steering Gear
300
Steering Gear Overview
300
Power Steering Gear, Removing and Installing
301
Steering Gear, Servicing
306
Steering Arm Thrust Ring, Removing and Installing
309
Steering Arm, Measuring Mechanically
310
Servotronic Solenoid Valve N119 , Removing and Installing
311
Tie Rod End, Removing and Installing
312
Tie Rod, Removing and Installing
313
Boot, Removing and Installing
315
Checking Hydraulic Oil Level, Bleeding Steering System and Checking for Leaks
318
Power Steering, Checking Hydraulic Oil Level
318
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
318
Steering System, Bleeding after Replacing
319
Steering System, Checking for Leaks
320
Power Steering Pump, Hydraulic Pipes and Reservoir
321
Power Steering Pump, Hydraulic Pipes and Reservoir Overview
321
Lines and Hoses Overview
324
Power Steering Pump Delivery Pressure, Generation I Without SCR, Checking
326
Checking
327
Power Steering Pump, Removing and Installing
334
Power Steering Pump, Hydraulic Pipes and Reservoir
343
Power Steering Pump, Hydraulic Pipes and Reservoir Overview
343
Lines and Hoses Overview
346
Power Steering Pump Delivery Pressure, Checking
347
Power Steering Pump, Removing and Installing
350
Power Steering Pump, Hydraulic Pipes and Reservoir, Vehicles with V8 TDI Engine
355
Vehicles with V8 TDI Engine Assembly Overview
355
Lines and Hoses Assembly Overview, Vehicles with V8 TDI Engine
358
Power Steering Pump Delivery Pressure, Checking, Vehicles with V8 TDI Engine
360
Power Steering Pump, Removing and Installing, Vehicles with V8 TDI Engine
365
Power Steering Pump, Hydraulic Pipes and Reservoir
371
Power Steering Pump, Hydraulic Pipes and Reservoir Overview
371
Lines and Hoses Overview
374
Power Steering Pump Delivery Pressure, Checking
376
Power Steering Pump, Removing and Installing
379
Power Steering Pump, Hydraulic Pipes and Reservoir, Vehicles with V12 TDI Engine
386
Vehicles with V12 TDI Engine Assembly Overview
386
Lines and Hoses Assembly Overview, Vehicles with V12 TDI Engine
388
Power Steering Pump Delivery Pressure, Checking, Vehicles with V12 TDI Engine
391
Power Steering Pump, V12 TDI, Removing and Installing
396
Hydraulic Fluid Cooler, Removing and Installing
401
Hydraulic Fluid Cooler, V12 TDI, Removing and Installing
403
Special Tools
405
Revision History
411
Other manuals for Audi Q7 2007
Workshop Manual
228 pages
5
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Audi Q7 2007 Specifications
General
Brand
Audi
Model
Q7 2007
Category
Automobile
Language
English
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