BERTHOLD TECHNOLOGIES Uni-Probe LB 490

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Subject to change in the course of further technical development.

05/2009 Rev. no.: 05

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22

D-75323 Bad Wildbad

Germany

www.Berthold.com ID no. 38477BA2B

Main Page

Default Chapter5
- Table of Contents5
About this User's Manual19
- Identification and Warning Messages19
- Further Symbols20
- General Instructions21
Use and Function23
Qualification of Personnel25
- Specialized Persons25
- Qualified Persons26
- Authorized Persons26
Transport and Assembly27
Electrical Installation29
Radiation Protection31
- General Information and Guidelines31
- General Radiation Protection Instructions33
- Mounting the Shielding34
- Safety Measures37
- Protection against Theft37
- Accidents, Loss, Damage, Fire, Theft38
- Shielding and Source40
- Leak Test42
Source Replacement45
- Point Source Replacement45
- Rod Source Replacement48
- Shielding149
- Radiation Exposure During Source Replacement55
Source Disposal57
Functional Safety61
- Scope of Application61
- Use and Function63
- Safety Function64
- Safety Requirement64
- Project Planning65
- Getting Started67
- Behavior During Operation and During Malfunctions69
- Recurrent Performance Test70
- Safety-Technical Data71
- Certificate Functional Safety73
Safety Instructions for the Types of Protection ATEX / FM / CSA83
- Overview Ex-Versions85
- Type of Protection ATEX87
- Type of Protection FM/CSA88
- Type of Protection CSA88
Certificates89
- ATEX Certificate89
- FM Certificate108
- CSA Certificate110
- EG Declaration of Conformity112
- Material Safety Data Sheet for Lubricant OKS113
System Description119
- Measuring System119
- Uni-Probe Hardware123
- Measuring Principle125
- Measuring Arrangements126
- Technical Data130
- Detector Codes133
- Uni-Probe LB 490 Nomenclature134
- LB 490 Super-Sens Nomenclature135
- LB 490 Tower-Sens Nomenclature136
Installation139
- Transport to the Installation Site141
- Source-Detector Arrangements143
- Detector Protection145
- Detector Installation147
- Mounting the Shielding160
Electrical Installation183
- Conduits184
- Terminals187
- Switch Setting189
- Connecting the Uni-Probe192
- Uni-Probe with Ex I Current Output195
- Uni-Probe with Signal Output Profibus PA / FOUNDATION206
- Uni-Probe with Intrinsically Safe Signal Output Profibus PA / FOUNDATION209
Repair, Maintenance and Service213
- General Safety Precautions213
- Visual Inspection of the Uni-Probe216
- Checking the Connection Box217
- Trouble Shooting218
- Replacing the Complete Uni-Probe220
- Replacing the Electronics Module222
- Replacing the Crystal-Multiplier Assembly (for Point Detector)225
- Replacing the Multiplier (for Rod Detector)227
- Fieldbus (Not Intrinsically Safe)228
- Replacing the Plastic Scintillator229
- Replacing the Digital Board231
- Replacing the Power Supply Unit234
- Replacing Fuses236
- Updating the Embedded Software in the Uni-Probe237
- Check Detector242
- Customer Service245
- Returning Repairs246
Screw Fittings and Accessories247
- ATEX Cable Screw Fittings247
- ATEX-Adapter (Ex D IIC) for Screwed Cable Glands249
- Dummy Plug249
Technical Drawings251
- Point Detector251
- Rod Detector254
- Super-Sens264
- Tower-Sens268
- Point Source Shielding LB 744X273
- Point Source Shielding for Rod Detectors281
- Rod Source Shielding282
- Pneumatic for Rod and Point Source Shieldings284
- Pneumatic, Design and Electrical Data for Limit Switch285
- Shielding for Rod Source on Dip Tube286
- Flange Adapter for Rod Source Shieldings287
Cooling Water Curves289
- Point Detectors289
- Rod Detector289
- Super-Sens291
- Tower-Sens291
- Volume 3296
- Hart297
General Information on the HART ® Communicator297
- Connection, Power on and Power off of the HART Communicator297
- HART ® Communicator297
- Working with the HART Communicator298
Menu Structure299
- Information on the Menu Structure299
- Menu Overview300
- Start Menu302
- Live Display303
- Probe Raw Data304
- View Parameter305
- Process Variables305
- Show Cal . Curve306
- Status Control307
- Show Error Log308
- Review309
- Access to Setup311
- Enter Password312
- Setup313
- Configuration313
- General Data314
- System Parameter315
- Measure Parameter316
- Damping Data317
- Rad . Interference319
- Pulse Rate Limits320
- Calibration321
  - Save321
- Calibration I/O321
- Ave Load Urve321
- Point Curve323
- Multi Point Curve324
- Cal . Point325
- Input / Output325
- Current / Output326
- Digital out Co Nfig327
- Service328
- Test Calculation329
- I/O Test329
- Dig . Output Test330
- Status Dig . Input330
- Current Output331
- Probe Settings332
- Hv Settings334
- Plateau335
- Hart Interface336
Getting Started Via the HART ® Communicator337
- Steps for Getting Started337
- Setup Protocol338
Calibration341
- Preparing Calibration341
- Operation Modes for Calibration348
- Two-Point Calibration350
- One-Point Calibration357
- Multi-Point Calibration360
Functional Processes367
- Plateau Measurement367
- Changing the Uni-Probe Password369
- Set Multi-Detector Mode371
Explanations373
- Background373
- Conditions for Empty Calibration375
- Linear and Exponential377
- Multi-Point Calibration380
- Radiation Interference Detection383
- Reading-In Pulse Rates386
- Software Versions388
Error Handling393
- Device Response to Errors393
- Error Handling Modes394
- Corrective Action395
- Reset397
- Operation Modes During Measurement397
- Error Reset398
- Fault Current399
Setup Protocol401
- Parameter List401
- Calibration Values402
PC Connection to the Uni-Probe407
Installing and Working with DTM409
- Requirements409
- FDT Container409
- DTM Communication Software411
- Volume 4413
- SIMATIC PDM User Interface HART419
Hardware Configuration421
General Information on SIMATIC PDM423
- Hardware Requirements424
- Fifo Buffer424
Getting Started with SIMATIC PDM427
- How to Get Started427
- Installing SIMATIC PDM427
- Installing the Uni-Probe LB 490 Device Description432
- Project Setup434
- Start SIMATIC PDM438
Menu Overview439
- FILE Menu440
- DEVICE Menu448
- VIEW Menu480
- OPTIONS Menu485
- HELP Menu489
Calibration with SIMATIC PDM491
- Preparing Calibration491
- Operation Modes for Calibration496
- Two-Point Calibration498
- One-Point Calibration504
- Multi-Point Calibration506
Functional Processes513
- Plateau Measurement513
- Changing the Uni-Probe Password516
- Set Multi-Detector Mode519
Working with SIMATIC PDM521
- Start SIMATIC PDM521
- The SIMATIC PDM Main Window522
- Device Icons in SIMATIC PDM525
Explanations527
- Background527
- Conditions for Empty Calibration529
- Linear and Exponential531
- Multi-Point Calibration534
- Radiation Interference Detection537
- Reading-In Pulse Rates540
Error Handling543
- Device Response to Errors543
- Error Handling Modes544
- Corrective Action545
- Reset546
- Operation Modes During Measurement547
- Error Reset547
- Fault Current548
1 Process Operation555
- Important Information on the Profibus PA Operation555
- Alternative Operation Via HART555
- System Overview556
Installation / Program Start559
- Installing the Device Description (DD)559
- Starting SIMATIC PDM560
Device-Specific Menus561
- DEVICE Tab562
- VIEW Menu592
Calibration with SIMATIC PDM601
- Preparing Calibration601
- Operation Modes for Calibration606
- Two-Point Calibration608
- One-Point Calibration615
- Multi-Point Calibration618
Functional Processes625
- Plateau Measurement625
- Set Multi-Detector Mode630
Explanations633
- Background633
- Conditions for Empty Calibration635
- Linear and Exponential637
- Multi-Point Calibration640
- Radiation Interference Detection643
- Reading-In Pulse Rates646
Error Handling649
- Device Response to Errors649
- Error Handling Modes650
- Corrective Action651
- Reset653
- Operation Modes During Measurement653
- Foundation657
Process Operation659
- Important Information on the Operation659
- System Overview660
Installation / Program Start663
- Installing the Device Description663
- Addressing the Uni-Probe LB 490 Level System663
Parameter Overview665
- Parameters for the Function Block Transducer666
- Parameters for the Function Blocks Analog Input671
Calibration with FOUNDATION673
- Preparing Calibration673
- Operation Modes for Calibration676
- Two-Point Calibration678
- One-Point Calibration682
- Multi-Point Calibration684
Functional Processes689
- Plateau Measurement689
- Multi-Detector Mode691
- Test Calculation (Test Signal Output)693
- Damping694
- Radiation Interference Detection696
- Input Configuration696
- Relay Configuration697
- Defining the Upper/Lower Pulse Rate Limit698
- Protecting Parameters against Modification699
- Reading out the Error Log699
Explanations701
- Background701
- Conditions for Empty Calibration703
- Linear and Exponential705
- Multi-Point Calibration708
Error Handling715
- Device Response in Case of Error715
- Error Handling Modes716
- Operation Modes During Measurement716
- Corrective Action717
- Reset719

BERTHOLD TECHNOLOGIES Uni-Probe LB 490 - Page 656

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