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Ecolab EcoAdd Series User Manual

Ecolab EcoAdd Series
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7.10.8.1 Acknowledge automatically:
The pump switches to Pause on empty signal and the empty signal symbol is displayed in
red . The suction pipe issues a “Full” signal to the pump after a container change and
the container change is detected and accepted without further confirmation.
Fig. 56: Acknowledge automatically
[Acknowledge automatically] - setting:
1.
[Call up the Main menu] :
Ä
Chapter 7.7 ‘Main menu’ on page 73
2.
[Configuration] - setting:
Ä
Chapter 7.10 ‘Overview - Configuration’ on page 92
3. Use the scrollbar to scroll to the [Empty signal] .
4. [Select Empty signal]
.
5. If required, select
Empty signal contact’: ‘Closed contact = Empty signal’ .
ð
After selecting this, a check mark
is set in the selection field.
6.
[ Click Next] to save the setting.
ð
Screen changes to the acknowledgement query of the
empty signal’.
7. [Acknowledge automatically] .
8.
Pressing the button saves the setting.
ð
The screen switches to the overview: [Configuration].
9.
By pressing the button, you can return to the [main menu].
10.
By pressing the button, you can return to the [operating display].
Control / Software
104417102276 Rev. 5-02.2020

Table of Contents

Questions and Answers:

Ecolab EcoAdd Series Specifications

General IconGeneral
BrandEcolab
ModelEcoAdd Series
CategoryWater Pump
LanguageEnglish

Summary

General Information and Contacts

Information on the User Manual

Guidance on accessing and understanding the user manual, including download options and language relevance.

Contacts and Support

Contact information for manufacturer service, technical support, and return addresses.

Security and Safety Precautions

General Safety Guidelines

Essential safety precautions for operating the metering station, including immediate shutdown procedures if unsafe.

Intended Use and Misuse

Defines proper pump application, including limitations on media, environment, and use (industrial/commercial).

Personal Protection Equipment (PPE)

Details required PPE (gloves, eyewear, shoes) and emphasizes consulting the product data sheet for the metering medium.

Installation, Maintenance, and Repair Safety

Safety warnings and procedures for installation, maintenance, and repair work, emphasizing authorized personnel.

Pump Functionality and Description

EcoAdd Equipment Features

Overview of the pump's features, including buttons, modes, display, data exchange, inputs, and outputs.

Smartphone Control and Monitoring

Explains using the Ecolab EcoAPP for smartphone-based pump control and monitoring via Bluetooth.

Pump Head Variants

Describes different pump head variants, defining their litre capacity and metering valve designs.

Mounting and Electrical Installation

General Information and Safety for Mounting

Essential safety instructions and general guidelines for installing and assembling the pump unit.

Hydraulic Installation Procedures

Covers hydraulic connections, including overflow, pressure retention, and multi-function valves.

Electrical Installation Guidelines

Instructions and safety warnings for electrical connections, emphasizing qualified personnel.

Terminal Assignment Overview

Provides a detailed diagram and explanation of the terminal assignments for inputs and outputs.

Control and Software Configuration

Further Safety Settings: Access Code

Recommends activating the access code feature for pump security and parameter protection.

Metering Mode Selection

Explains how selecting different metering modes affects suction duration and metering output.

Operating Mode Configuration

Explains how to select operating modes (Manual, Pulse, Current, Timer) to control pump operation.

Overview of Configuration Parameters

Introduces the configuration menu, listing all settable system parameters for the pump.

Access Code Management

Explains setting access codes for Administrator and Operator levels to secure pump operation.

Empty Signal Configuration

Configuration for the empty signal function, determining how container changes are handled and acknowledged.

Batch Operation Settings

Configuration for Batch mode, enabling sequential dosing based on quantity or concentration, with priority over other modes.

Oval Gear Meter Setup

Configuration for using an oval gear meter for metering control, monitoring, and setting the maximum metering phase.

Calibration Procedures

Instructions for performing pump calibration to ensure accurate metering based on site conditions.

Import and Export Functions

Guides on using USB sticks for importing and exporting pump configuration data.

Start-up and Initial Operation

Initial Start-up Procedure

Step-by-step guide for the initial setup and commissioning of the pump.

Language Selection

Instructions on how to select the operating language for the pump's menu interface.

Initial Calibration Process

Instructions for performing calibration during initial setup to adapt to site conditions.

Operational Procedures and Troubleshooting

Switching the Pump On/Off

Instructions on how to power the pump on and off using the touch-sensitive screen.

Pump Configuration Overview

References the section detailing the necessary pump configuration before operation.

Setting Pump Capacity

Step-by-step guide for setting or resetting the pump's metering capacity in liters.

Container Change Procedures

Guidance on handling container changes, including auto and manual acknowledgement methods.

Confirming Pump Service

Instructions on how to confirm or acknowledge required pump servicing intervals.

Metering Mode Changeover

Explains how to switch between different metering modes for optimal pump performance.

Troubleshooting and Error Handling

General Troubleshooting Guide

Provides common fault descriptions, causes, and remedies for operational issues.

Error Code Reference Table

A comprehensive table detailing error codes, their causes, and recommended actions, often involving customer service.

Servicing and Maintenance

Maintenance Mode Procedures

Explains how to put the pump into maintenance mode for simplified servicing procedures.

Service Schedule Table

Details the recommended maintenance tasks and intervals for the pump.

Replacing Pump Head Components

Detailed instructions and diagrams for replacing key pump components like valves and cartridges.

Diaphragm and Pump Head Replacement

Step-by-step guide for replacing the diaphragm and pump head, including tightening torques.

Repairs and Returns Process

Information and conditions for returning pumps and parts for repair or service to the manufacturer.

Technical Specifications and Parts

Wearing Parts Identification

Lists and identifies wearing parts sets for different pump capacities.

Spare Parts Modules

Details available spare parts modules, including control units and pump heads.

Pump Key Explanation

Explains the pump key structure used for identifying and ordering specific pump configurations and parts.

General Pump Data

Provides key performance data, capacities, pressures, and environmental specifications for different pump types.

Tightening Torques Specifications

Crucial information on correct tightening torques for various pump components to ensure leak-tightness and integrity.

Metering Capacity Diagrams

Graphical representations of pump performance (flow rate vs. back-pressure) across different modes.

Conversion, Upgrade, and Repair Procedures

Rotating the Control Unit

Instructions for rotating the pump's control unit for site condition adjustments.

Changing Mounting from Stand to Wall

Step-by-step guide for adapting the pump's mounting from stand to wall configuration.

Upgrade with Bluetooth Interface

Instructions for installing a Bluetooth PCB to enable smartphone monitoring and control.

Control Unit Repair and Replacement

Procedures for repairing or replacing the pump's control unit, including Bluetooth PCB management.

Configuration Backup and Restore

Guides on creating configuration backups via USB and importing them to a new control unit.

Decommissioning and Environmental Protection

Decommissioning Process

Steps for safely taking the equipment out of operation, including electrical isolation and draining.

Dismantling Procedures

Guidelines for safely dismantling the pump components, emphasizing PPE and environmental regulations.

Disposal and Environmental Protection

Instructions for the environmentally-friendly disposal of pump components and waste materials.

CE Declaration and Conformity

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