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Mercury 200 OptiMax Jet Drive Service Manual

Mercury 200 OptiMax Jet Drive
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Direct Fuel Injection
Page 3B-76 90-8M0050731 MAY 2011
4. Install a ring compressor onto the piston. Install the piston into the air compressor cylinder bore.
a - Ring compressor
b - Threaded holes on the air compressor
Tube Ref No. Description Where Used Part No.
14
2-cycle Premium
Outboard Oil
Air compressor cylinder bore 92-858021K01
5. Ensure the connecting rod end is correctly positioned.
6. Install the O‑rings onto the air compressor end cap. Lubricate the O‑rings with 2‑cycle Premium Outboard Oil.
30319
Tube Ref No. Description Where Used Part No.
14
2-cycle Premium
Outboard Oil
Air compressor end cap O-rings 92-858021K01
7. Install the end cap onto the air compressor. Ensure the crank journal is engaged with the connecting rod by turning the drive
sheave. The piston should move in the cylinder bore.
8. Ensure the arrow on the end cap points towards the cylinder head.
9. Apply Loctite 271 to the threads of the M6 x 20 end cap screws. Install the screws and tighten the screws to the specified
torque.
a -
Arrow
b - Screws (M6 x 20) (4)
26767
b
a
a
b
31370

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Mercury 200 OptiMax Jet Drive Specifications

General IconGeneral
BrandMercury
Model200 OptiMax Jet Drive
CategoryOutboard Motor
LanguageEnglish

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