Mercury 200 OptiMax Jet Drive

Powerhead
90-8M0050731 MAY 2011 Page 4A-7
Cylinder Block and End Caps
Ref. No. Qty. Description
Torque
Nm lb‑in. lb‑ft.
1 1 Cylinder block assembly
2 6 Stud (1.75 in.)
3
2 Stud (0.375‑16/0.375‑24 x 5.62 in.)
2 Stud (0.375‑16/0.375‑24 x 6.87 in.)
4 2 Dowel pin (without hole) (0.375 x 0.62 in.)
5 2 Bearing race pin
6 1 Starter motor top cover
7 2 Screw (0.312‑18 x 1.50 in.) 23 17
8 1 Starter motor bottom cover
9 2 Screw (0.312‑18 x 2.0 in.) 23 17
10 8 Screw (0.375‑16 x 3.25 in.) 50 37
11 6 Screw (0.375‑18 x 1.25 in.) 28 21
12 1 Nylon cap
13 1 Screw (0.25‑20 x 1.75 in.)
14 1 Nut (0.25‑20 in.)
15 1 End cap assembly
16 1 O‑ring (2.80 x 0.103 in.)
17 1 Bearing kit
18 1 Bearing race
19 1 Seal
20 4 Screw (0.312‑18 x 1.0 in.) 23 17
21 1 End cap assembly
22 1 O‑ring (3.237 x 0.103 in.)
23 2 Seal
24 4 Screw (0.25‑20 x 0.75 in.) 9 80
25 4 Lockwasher (0.25 in.)
26 1 Throttle position indicator bracket
27 1 Throttle position indicator lever
28 3 Screw (M6 x 25) 11.5 102
29 3 Bushing
30 3 Washer (0.265 x 0.75 x 0.048 in.)
31 3 Grommet
32 1 Throttle position indicator
33 1 Throttle position indicator cover
34 3 Screw (10‑32 x 2.0 in.) 4 35
35 1 Link assembly
36
1 Positive battery cable
1 Negative battery cable
37 1 Screw (M8 x 14) 24 18
38 1 Cable assembly