Ski-Doo REV Series Shop Manual

TABLE OF CONTENTS
05 – TESTING PROCEDURE..................................................................................... 269
GENERAL........................................................................................................... 269
CHECKING CALIBRATION PROGRAM........................................................................... 272
CHANGING MPEM CALIBRATION PROGRAM.................................................................. 275
SYSTEM TESTING ................................................................................................. 276
INSPECTION OF HEATING ELEMENTS.......................................................................... 283
HEADLIGHT AND ACCESSORIES SYSTEM TESTING .......................................................... 284
08 REAR SUSPENSION
01 – SC-10 SUSPENSION........................................................................................ 285
COMPONENT REMOVAL AND INSTALLATION................................................................. 288
SUSPENSION ASSEMBLY REMOVAL............................................................................ 289
DISASSEMBLY AND ASSEMBLY ................................................................................. 289
SHOCK ABSORBER INSPECTION................................................................................ 291
INSTALLATION ..................................................................................................... 292
RIDE ADJUSTMENT............................................................................................... 292
LUBRICATION...................................................................................................... 292
02 – SC-10 III SUSPENSION..................................................................................... 293
COMPONENT REMOVAL AND INSTALLATION................................................................. 296
SUSPENSION ASSEMBLY REMOVAL............................................................................ 297
DISASSEMBLY AND ASSEMBLY ................................................................................. 298
SHOCK ABSORBER INSPECTION................................................................................ 300
HPG T/ASHOCK SERVICING ..................................................................................... 301
INSTALLATION ..................................................................................................... 309
RIDE ADJUSTMENT............................................................................................... 309
LUBRICATION...................................................................................................... 309
03 – DRIVE AXLE.................................................................................................. 311
REMOVAL .......................................................................................................... 312
ASSEMBLY ......................................................................................................... 313
LUBRICATION...................................................................................................... 314
ADJUSTMENT...................................................................................................... 315
04 – TRACK ........................................................................................................ 317
TRACK TYPE APPLICATION....................................................................................... 317
GENERAL........................................................................................................... 317
INSPECTION........................................................................................................ 317
REMOVAL .......................................................................................................... 317
INSTALLATION ..................................................................................................... 317
ADJUSTMENT...................................................................................................... 317
09 STEERING/FRONT SUSPENSION
01 – STEERING SYSTEM ........................................................................................ 321
DISASSEMBLY AND ASSEMBLY ................................................................................. 323
INSPECTION........................................................................................................ 326
ADJUSTMENT...................................................................................................... 326
STEERING ADJUSTMENT (SKIS)................................................................................. 330
LUBRICATION...................................................................................................... 332
02 – FRONT SUSPENSION...................................................................................... 333
GENERAL INSPECTION ........................................................................................... 334
DISASSEMBLY ..................................................................................................... 334
INSPECTION........................................................................................................ 338
INSTALLATION ..................................................................................................... 338
VII

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models