Ski-Doo REV Series Shop Manual

Section 06 TRANSMISSION
Subsection 05 (BRAKE)
Installation
Push pistons all the way in to allow caliper instal-
lation over brake disc.
Install the Banjo bolt no. 7 with two new sealing
rings no. 8.
Fasten caliper on chaincase. Do not forget to in-
stall and fold locking tab over caliper bolt.
Fill the brake system and bleed it. Refer to
BLEEDING in this section.
The brake disc no. 10 must be centered in caliper.
Apply brake then check for proper brake disc po-
sitioning.
Push on appropriate caliper piston in order to
move pad inward allowing proper brake disc po-
sitioning.
1
A03D2KA
2
3
TYPICAL
1. Brake disc not centered
2. Brake disc centered
3. Apply brake before checking
Apply brake then recheck.
BRAKE PADS
Removal
Brake pads removal procedure is as follows:
– Remove 2 retainers no. 12 from the pins no. 13.
– Pull out the pins which releases the spring
no. 14.
1
2
A33D0TA
3 3
TYPICAL
1. Retainer
2. Spring
3. Pins
– Remove the brake pads no. 9.
1
A33D0UA
TYPICAL
1. Brake pad
Inspection
Brake pads no. 7 must be replaced when lining is
1 mm (1/32 in) thick or less.
CAUTION: Brake pads must always be replaced
in pairs.
mmr2004-Rev 241

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models