Ski-Doo REV Series Shop Manual

Section07ELECTRICALSYSTEM
Subsection 04 (ELECTRIC STARTER)
REMOVAL
– Disconnect BLACK (-) cable from battery.
– Disconnect RED (+) cable from battery.

WARNING
Always disconnect BLACK (-) cable first and
connect last.
– Remove tuned pipe.
– Disconnect RED cable from starter.
– Disconnect ground cable from starter.
– Remove stabilizer bar clamp to access the
lower starter retaining bolt.
1
A33F27B
1. Clamp
– Unbolt and remove starter from engine.
A33E0VA
1
1. Boltstoberemoved
DISASSEMBLY
Before disassembling, trace index marks on
starter housing no. 10 and starter housing assem-
bly no. 8 to ease further assembly.
Remove starter through bolts no. 17. Separate
end frame housing no. 14 from starter housing
no. 10. Withdraw starter housing from armature
no. 11.
Brush holder no. 13 can be removed from end
frame housing no. 14 by disconnecting the end
frame attached brush from brush holder no. 13.
Check the radial play between the armature shaft
and end frame bearing. Replace the end frame
bearing or replace starter. If parts are in good con-
dition then coat with synthetic grease (P/N 413
711 500) before reinstalling them.
Push back the collar no. 3 using a screwdriver.
Remove snap ring no. 2. Remove collar no. 3 and
spring no. 4.
264 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models