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Ski-Doo REV Series Shop Manual

Ski-Doo REV Series
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Section 06 TRANSMISSION
Subsection 05 (BRAKE)
BRAKE FLUID
The brake fluid must be changed in accordance
with the maintenance chart.
Use recommended brake fluid SRF (DOT 4)
(P/N 293 600 063) or GTLMA (DOT 4) (P/N 293
600 062).
CAUTION: Use only DOT 4 brake fluid, SRF
(P/N 293 600 063) or GTLMA (P/N 293 600 062).
Do not use fluids other than the recommended
one, nor mix different fluids for topping up.
MASTER CYLINDER
Removal
The master cylinder no. 1 is located on the LH side
of handlebar. To remove it, unscrew both screws
no. 2 retaining the brake lever to the handlebar.
Place a container under Banjo bolt no. 3 then un-
screw it. Discard the sealing rings no. 4.
Installation
The installation is the reverse of removal proce-
dure. Pay attention to the following.
Always use new sealing rings no. 4 during instal-
lation.
Install clamp no. 5 with its arrow pointing at down-
wards. Tightento8N•m(71lbf•in) lower screw
before upper one.
1
A33D0ZA
2
TYPICAL
1. Arrow on upper clamp pointing downwards
2. Tighten lower screw first
Bleed the brake system. Refer to BLEEDING.
CALIPER
Removal
Unscrew screws no. 21 and remove locking tab
no. 20 to pull out caliper no. 6 from chaincase.
A33D1FA
2
1
1. Locking tab
2. Screws
CAUTION: Do not let the caliper hang by the
hose and do not stretch or twist the hose.
Unscrew the bleeder screw no. 19 and drain the
brake system.
To completely drain the brake fluid, continuous
press the brake lever until all fluid escaped out.
CAUTION: Spilling brake fluid on plastic, rub-
ber or painted parts can cause severe damage.
Protect these parts by covering them with rags
while servicing brake system.
Place a container under caliper . Do not remove
the Banjo bolt no. 7 completely during draining.
When the system is empty, remove the Banjo
bolt. Discard the sealing washers no. 8.
Inspection
Remove brake pads no. 9, refer further in this sec-
tion.
Check pistons for scratches , rust or other dam-
ages. If so, replace the caliper as an assembly.
NOTE: Only brake pads are available as spare
parts.
240 mmr2004-Rev

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Ski-Doo REV Series Specifications

General IconGeneral
ChassisREV
Track Width15 in
Fuel Capacity10.6 gal
Seating Capacity1
ReverseAvailable on most models
Electric StartAvailable on most models

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