Ski-Doo REV Series Shop Manual

Section 06 TRANSMISSION
Subsection 05 (BRAKE)
A
A30D1BA
A. 1 mm (1/32 in) minimum
Installation
Install:
– new brake pads
– spring and push 2 pins to lock the brake pads
– 2 retainers in the pin holes.

WARNING
Avoid getting fluid, oil or grease on brake
pads. Contaminated brake pads can affect
stopping capacities.
Press the brake lever until both new pads are
touching the brake disc.
Center the brake disc into the caliper. Refer to
CALIPER
BRAKE DISC
Removal
Brake disc no. 10 can be removed without remov-
ing chaincase. Proceed as follows:
– Remove belt guard, belt and driven pulley.
– Remove air silencer.
– Unbolt bearing support no. 15 from chassis.
1
A33D0VA
1. Bearing Support
– Unscrew caliper from chaincase.
– Open chaincase and remove upper sprocket.
– Pull countershaft no. 16 toward driven pulley
side to free from chaincase and disc.
– Remove disc.
Inspection
Check for scoring, cracking or bending, replace as
required.
CAUTION: Brake disc should never be ma-
chined.
Installation
Apply anti-seize lubricant (P/N 293 800 070) on
shaft.
The disc hub exceeds the disc more from one side
than from the other. Install disc with the longer
exceeding portion toward driven pulley.
Reinstall all removed parts.
COUNTERSHAFT BEARING
Removal
Unbolt bearing support no. 15. Install screw from
remover (P/N 529 035 699).
242 mmr2004-Rev

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models