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Ski-Doo REV Series Shop Manual

Ski-Doo REV Series
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Section 06 TRANSMISSION
Subsection 01 (DRIVE BELT)
DRIVE BELT
APPLICATION CHART
MODEL PART NUMBER
MINIMUM WIDTH (wear limit)
mm (in)
All 593/HO/SDI engine equipped models
417 300 197 34.2 (111/32)
All 793 HO engine equipped models
417 300 166 35.3 (13/8)
INSPECTION
Inspect belt for cracks, fraying or abnormal wear
(uneven wear, wear on one side, missing cogs,
cracked fabric). If abnormal wear is noted, prob-
able cause could be pulley misalignment, exces-
sive RPM with frozen track, fast starts without
warm-up period, burred or rusty sheave, oil on belt
or distorted spare belt.
Check drive belt width. Replace the drive belt
if width is under minimum recommended width
(see table above).
CHECKING NEUTRAL FUNCTION
WARNING
Always check neutral function when servic-
ing.
Apply parking brake. Vehicle must be on the
ground and on a plane level surface. No one
should be in front of vehicle.
Attach vehicle tether cord to your clothing. Stand
aside of vehicle, then start engine.
WARNING
Do not sit on vehicle.
Release parking brake. Vehicle must not creep
when engine is idling. Otherwise, make sure that:
idle speed is as specified
proper belt is i
nstalled
pulley center-to-center is as specified
belt deflection is as specified.
ROTATION DIRECTION
The maximum drive belt life span is obtained
when the drive belt is installed as shown. This
will ensure that correct direction of rotation is
respected.
A01D2KA
CORRECT
mmr2004-Rev 209

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Ski-Doo REV Series Specifications

General IconGeneral
ChassisREV
Track Width15 in
Fuel Capacity10.6 gal
Seating Capacity1
ReverseAvailable on most models
Electric StartAvailable on most models

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