Ski-Doo REV Series Shop Manual

Section04ENGINE
Subsection 01 (593, 593 HO, 593 HO SDI AND 793 HO ENGINE TYPES)
REMOVAL FROM VEHICLE
Vehicle and Engine Preparation
Place vehicle at workstation that will have access
to an engine-lifting hoist. Then start with initial
preparation of vehicle by doing the following.
Remove windshield.
RemovetheRHsidepanel.
Disconnect BLACK (-) cable from battery, then the
RED (+) cable.

WARNING
Always disconnect battery or starter cables
exactly in the specified order, BLACK (-) cable
first. It is recommended to disconnect elec-
trical connections prior to disconnecting fuel
lines.
On SDI models, release the fuel pressure of the
system. Refer to COMPONENT INSPECTION
AND ADJUSTMENT.
From the Front of Vehicle
Remove tuned pipe, refer to EXHAUST SYSTEM.
A33C26A
Remove starter.
NOTE: Remove BLACK starter cable from vehicle,
not from starter.
On right side of vehicle, do the following:
Remove muffler.
Drain coolant reservoir.
Unplug from the coolant reservoir the hose going
to the engine.
A33C27A
1
1. Coolant hose between reservoir and engine
Usingpump(P/N529035880),drainmaximum
coolant from hose and engine.
A33C28A
Unplug magneto and trigger coil connectors.
mmr2004-Rev 81

Ski-Doo REV Series Specifications

General

Chassis	REV
Track Width	15 in
Fuel Capacity	10.6 gal
Seating Capacity	1
Reverse	Available on most models
Electric Start	Available on most models