Section10BODY/FRAME
Subsection 01 (BODY)
1
A32H49A
1. Grommets
Position the windshield on the windshield sup-
ports then push it down until the pins are fully in-
serted into the grommets.
GUARD
Disassembly and Assembly
NOTE: For additional information (ex.: exploded
view) refer to the correspondent Parts Catalog.
WARNING
Engine should be running only with guard
well secured in place.
Inspection
Check guard mounting bosses, clips and retainers
for wear.
WIRING HARNESS
WARNING
Ensure all terminals are properly crimped on
the wires and that all connector housings are
properly fastened. Keep wires away from
any rotating, moving, heating and vibrating
parts. Use proper fastening devices as re-
quired.
CABLES
WARNING
Before installation, ensure that all cables are
in perfect condition. Properly install the cable
ends and secure them in place. Pay attention
to route them properly, away from any rotat-
ing, moving, heating or vibrating parts.
TUBING
WARNING
Always ensure that the fuel, vent, primer, im-
pulse, injection oil and rotary valve oil lines
are properly fixed to their connectors, that
they are not perforated or kinked and that
they are properly routed away from any rotat-
ing, moving, heating or vibrating parts. Also
check for leaks. Replace if required.
NOTE: Refer to proper Parts Catalog to find suit-
able clip part numbers.
PLASTIC MAINTENANCE
AND REPAIR
MAINTENANCE
Clean the vehicle thoroughly, removing all dirt and
grease accumulation.
To clean use a soft clean cloth and either soapy
water or isopropyl alcohol.
To remove grease, oil or glue use isopropyl alco-
hol.
CAUTION: Do not apply isopropyl alcohol or
acetone directly on decals.
CAUTION: The following products must not be
used to clean or wax any of the plastic compo-
nents used on the vehicles:
– gasoline
– brake fluid
– kerosene
– diesel fuel
– lighter fluid
– varsol
– naphtha
– acetone
mmr2004-Rev 345
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